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Aluminium Melting Furnace

Name: Aluminium Melting Furnace
Brand: UNITED ENTERPRISES
Price: 3600000.0 INR
Availability: InStock

Price 3600000.0 INR/ Piece

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MOQ : 1 Piece

Aluminium Melting Furnace Specification

Rating
High Efficiency

Feature
Energy Efficient, Robust Construction, Low Maintenance, Uniform Heating

Condition
New

Type
Aluminium Melting Furnace

Usage
Industrial Aluminium Melting

Power
15 kW to 50 kW (as per model)

Voltage
380V / 415V, 3 Phase

Size
Standard / Customizable

Dimensions
Depends on capacity (contact for details)

Weight
Approx. 400 kg to 1500 kg (as per model)

Application
Aluminium Melting, Casting, Foundry

Fuel Type
Electric / Gas / Oil Fired

Capacity
100 kg/hr to 1000 kg/hr

Safety Features
Overheat Protection, Emergency Shutdown Switch

Portability
Stationary Design

Melt Time
45-60 minutes per batch

Chimney
Included for Exhaust (where applicable)

Control System
Digital Temperature Controller

Temperature Range
Up to 1200C

Material of Construction
Mild Steel Body with High-Grade Refractory Lining

Insulation Thickness
4-6 inches refractory lining

Loading Type
Manual / Tilting Type

About Aluminium Melting Furnace

Aluminium Melting Furnace manufactured by United Enterprises is a robust melting furnace designed specifically for aluminium and aluminium-alloy melting in foundries, die-casting shops and recycling units.

Brief Description:

Our aluminium melting furnaces are engineered for high melt rates, low oxidation losses and energy efficiency. Designs include crucible type, reverberatory and tilting versions with electric or gas-fired heating depending on capacity and operating cost preference.

High-quality refractory linings, low-density insulation and PLC-based temperature control deliver consistent melt quality. Optional holding furnaces are supplied for continuous die-casting operations.

Each unit is engineered for the customers melt capacity, alloy mix and downstream casting requirement.

Characteristics:

Designed for aluminium and aluminium alloys
Crucible / reverberatory / tilting designs available
Available in electric and gas-fired versions
Low-density high-quality refractory lining
PLC and SCADA-based temperature control
Low metal loss and high melt rate
Optional holding furnace integration
Customizable for any melt capacity

About United Enterprises:

United Enterprises is a trusted Aluminium Melting Furnace manufacturer in India with over 25+ years of experience in industrial melting equipment. We design, manufacture, supply, export and commission tailor-made aluminium melting furnaces across Asia and Europe. Our turnkey approach, in-house design and fabrication and CE / ISO compliance make us a preferred partner for die-casting, recycling and aluminium fabrication industries.

FAQs:

Q: Crucible or reverberatory melting?

A: Crucible suits smaller capacities and alloy changes; reverberatory is more economical for larger continuous melting.

Q: Electric or gas-fired?

A: Depends on energy cost and capacity. Our engineers help with a techno-economic comparison.

Q: Do you supply holding furnaces?

A: Yes. Holding furnaces designed to match the melt unit are routinely supplied for casting operations.

Efficient and Uniform Aluminium Melting

Our furnace offers rapid and uniform heating for aluminium, delivering batch melts in just 45-60 minutes. With an advanced refractory lining, it minimizes heat loss, ensuring consistent temperature management up to 1200C. Whether for continuous or batch production, this furnace guarantees high efficiency and reliability for industrial casting operations.

Advanced Digital Controls and Safety Features

A modern digital temperature controller allows precise regulation, safeguarding quality and energy consumption. Important safety measures like overheat protection and an emergency shutdown switch provide peace of mind, promoting safe and smooth operation even under demanding conditions.

Customizable and Robust Design

Constructed with a durable mild steel body and high-grade refractory insulation, this furnace is built for longevity and low maintenance. Its stationary design is available in standard or customizable sizes and capacities, accommodating up to 1000 kg/hour to suit varied industrial requirements.

FAQ's of Aluminium Melting Furnace:

Q: How does the aluminium melting furnace ensure uniform heating during operation?

A: The furnace is engineered with a high-grade refractory lining and advanced heating elements to promote even distribution of heat throughout the chamber. This design ensures the entire batch of aluminium receives uniform heating, resulting in consistent melting quality for every cycle.

Q: What materials are used for constructing the furnace, and how does that benefit industrial users?

A: The furnace body is crafted from robust mild steel, lined with 4-6 inches of high-grade refractory material. This construction provides excellent thermal insulation, minimizes heat loss, and extends the service life of the furnace, making it ideal for demanding industrial environments.

Q: When should overheat protection and emergency shutdown features be used?

A: These safety features are automatically activated if the furnace exceeds safe operating temperatures or if any irregularities are detected. They are vital for preventing equipment damage and ensuring the safety of operators, especially during high-temperature industrial processes.

Q: Where can this aluminium melting furnace be installed and utilized?

A: This furnace is designed for stationary installation in foundries, casting plants, aluminium recycling units, or manufacturing facilities engaged in aluminium melting and casting. The included chimney system manages exhaust where required, ensuring compliance with industrial safety standards.

Q: What is the process for operating and loading this furnace?

A: The furnace offers manual or tilting type loading depending on model configuration. Operators load aluminium into the melting chamber and use the digital control system to set desired temperatures. Melt time ranges between 45 to 60 minutes per batch, followed by safe extraction of molten aluminium.

Q: How does the furnace achieve energy efficiency?

A: High-grade refractory insulation, efficient heating elements, and a precision digital controller collectively reduce energy consumption. These features ensure optimal heat retention, minimize waste, and deliver cost-effective aluminium melting for industrial operations.

Q: What are the advantages of choosing a customizable furnace size or capacity?

A: Customizable sizes and capacities allow the furnace to be tailored to specific industrial needs, ranging from small-scale operations to high-volume production up to 1000 kg/hr. This adaptability maximizes productivity, efficiency, and return on investment for diverse users.

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