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Tilting Furnace

Name: Tilting Furnace
Brand: UNITED ENTERPRISES
Price: 3600000.0 INR
Availability: InStock

Price 3600000.0 INR/ Unit

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MOQ : 1 Unit

Tilting Furnace Specification

Glass Size
Up to 600 mm

Feature
Tilting Mechanism, Digital Temperature Controller, High Insulation, Low Energy Consumption

Rating
Industrial Grade

Condition
New

Type
Tilting Furnace

Usage
Industrial Melting / Heat Treatment

Power
Electric / Gas (as specified)

Voltage
220V / 380V / 440V options

Size
Customizable as per requirement

Dimensions
As per model (standard & customized sizes available)

Weight
Depends on model, typically 500 kg and above

Application
Metal Melting, Glass Melting, Foundry, Laboratory

Fuel Type
Electric/Gas/Oil-fired

Capacity
100 kg - 2000 kg (higher capacities available on request)

Automation Level
Semi-Automatic / Fully Automatic

Furnace Body Material
Mild steel structure with refractory lining

Safety Features
Overheat protection, Emergency shutdown, Safety locks

Noise Level
Below 65 dB

Cooling System
Air or water cooled (as per design)

Heating Element Type
Nickel-Chromium Alloy / Silicon Carbide rods

Control System
PLC / Digital Controller / Manual

Crucible Type
Graphite / Silica / Alumina as required

Max Working Temperature
Up to 1600C

Insulation Material
Ceramic fiber / High grade refractory brick

Melting Time
45 minutes to 2 hours (depending on material & volume)

Mounting Type
Floor Mounted / Platform Mounted

Furnace Lining Thickness
100 mm - 250 mm (application based)

Tilting Mechanism
Manual gear drive / Motorized / Hydraulic

Surface Finish
Powder coated / Painted

About Tilting Furnace

Tilting Furnace manufactured by United Enterprises is a melting and holding furnace built with a controlled hydraulic tilting mechanism, enabling safe and precise pouring of molten metal directly into ladles or moulds.

Brief Description:

Tilting furnaces are widely used in non-ferrous foundries for aluminium, zinc, copper, brass and bronze for safe, controlled pouring without manual ladling. Our tilting furnaces feature heavy-duty tilting mechanisms with precise control over pour rate and angle.

We supply tilting furnaces in electric and gas-fired versions, with multi-zone temperature control, high-quality refractory linings and PLC-based control. Optional load cells and metal-level sensors improve casting accuracy.

Each furnace is engineered around the customers alloy, melt capacity and casting requirement.

Characteristics:

Hydraulic tilting mechanism with precise control
Suitable for aluminium, zinc, copper, brass, bronze
Available in electric and gas-fired versions
High-quality refractory lining for long life
Multi-zone PLC and SCADA control
Optional load cells and metal-level sensors
Customizable for any melt capacity
Safe operator-friendly design

About United Enterprises:

United Enterprises is a recognised Tilting Furnace manufacturer in India with over 25+ years of experience in non-ferrous melting and holding furnaces. We design, manufacture, supply, export and commission tailor-made tilting furnaces across Asia and Europe. Our turnkey delivery, in-house design and fabrication and CE / ISO compliance support customers in die-casting, gravity casting and foundry operations.

FAQs:

Q: Which alloys can be melted in your tilting furnaces?

A: Aluminium, zinc, copper, brass, bronze and similar non-ferrous alloys. Refractory and heating system are chosen accordingly.

Q: Manual or automatic tilting?

A: Both are offered. Manual is economical; automatic PLC-controlled tilting suits high-volume casting.

Q: Do you supply with holding furnace integration?

A: Yes. Melt-and-hold pairs can be supplied as a combined system.

High Performance and Versatility

Designed to meet stringent industrial requirements, the tilting furnace effortlessly handles a variety of melting tasks, including metal and glass processing. With customizable capacities and working temperatures up to 1600C, it adapts to a broad spectrum of applications. Its durable construction ensures longevity and reliability in demanding environments.

Advanced Control and Safety

The furnace comes equipped with an advanced control system that can be operated via PLC, digital interfaces, or manual controls, accommodating different levels of automation. Enhanced safety features such as overheat protection, emergency shutdown, and safety locks ensure secure operation throughout the melting process.

User-Centric Design

Focused on ease of use, the tilting mechanism is available as manual gear, motorized, or hydraulically driven for smooth pouring. The thoughtfully designed insulation using ceramic fiber or refractory brick minimizes energy consumption and maintains safe external temperatures, while the low-noise operation enhances the working environment.

FAQ's of Tilting Furnace:

Q: How does the tilting mechanism in the furnace operate?

A: The furnace offers manual gear, motorized, or hydraulic tilting mechanisms, allowing operators to pour molten materials efficiently and safely, which is beneficial for handling diverse batch sizes and types of material.

Q: What materials can be melted using this tilting furnace?

A: The furnace is engineered for melting a wide range of metals and glass, making it ideal for foundry, laboratory, and industrial applications. The choice of graphite, silica, or alumina crucible further supports compatibility with different melting materials.

Q: When is it recommended to opt for air-cooled versus water-cooled systems?

A: Air-cooled systems are typically suitable for moderate temperature operations or settings with good ventilation, while water cooling is recommended for high-temperature or continuous-use applications to improve thermal management and efficiency.

Q: Where can this furnace be mounted or installed?

A: Installation is flexible; the furnace can be floor-mounted or platform-mounted, depending on space availability and operational workflow requirements in your facility.

Q: What benefits does the PLC or digital controller provide over manual control?

A: PLC or digital controllers offer precise temperature regulation, automated process management, and enhanced safety monitoring, ensuring greater consistency, energy efficiency, and ease of use compared to manual controls.

Q: How is energy efficiency achieved with this tilting furnace?

A: The furnace employs high-grade insulation materials and robust heating elements like nickel-chromium alloys or silicon carbide rods, reducing heat loss and energy consumption for optimal operational efficiency.

Q: What is the typical melting time for various materials in this furnace?

A: Melting time ranges from 45 minutes to 2 hours, depending on the type and volume of material, crucible selection, and furnace capacity. Process optimization can be achieved by customizing these parameters to application-specific requirements.

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