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Membrane Nitrogen Generator

Name: Membrane Nitrogen Generator
Brand: UNITED ENTERPRISES
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Unit

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MOQ : 1 Unit

Membrane Nitrogen Generator Specification

Product Type
Membrane Nitrogen Generator

General Use
Nitrogen Gas Generation for Industrial Applications

Material
Mild Steel, Aluminium, Stainless Steel

Type
Automatic, Modular System

Capacity
1 Nm3/hr to 300 Nm3/hr (Customizable)

Purity(%)
95% to 99.9%

Production Rate
Up to 300 Nm3/hr

Weight (kg)
Depends on Model (approx. 350 kg to 2500 kg)

Computerized
Yes/Optional

Automatic
Fully Automatic Operation

Feeding Size
Customizable Inlet per Application

Control System
PLC Based

Pressure
5-10 Bar (Adjustable)

Dew Point
Up to -40C

Power
1 kW to 10 kW (Model Dependent)

Voltage
220V/380V/415V

Dimension (L*W*H)
Varies by Capacity (Consult Manufacturer)

Feature
Low Maintenance, Compact Design, Continuous Supply, Energy Efficient

Color
Blue/Grey or As per Requirement

Operating Temperature
5C to 45C

Noise Level
Less than 70 dB(A)

Installation Type
Skid Mounted, Plug & Play

Membrane Life
Up to 10 years depending on gas quality

Cooling Method
Air Cooled

Outlet Connection
Standard Flanged or Customized

Nitrogen Outlet Flow
Continuous, Adjustable

Feed Air Quality Requirement
Dry, Oil-free Compressed Air

Start-up Time
<10 Minutes

Membrane Nitrogen Generator Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
7 Days

About Membrane Nitrogen Generator

Membrane Nitrogen Generator manufactured by United Enterprises is a compact, low-maintenance nitrogen generation system based on hollow-fibre membrane technology ideal for applications needing moderate-purity nitrogen at compact footprint.

Brief Description:

Membrane nitrogen technology separates nitrogen from compressed air using selective hollow-fibre membranes. The result is a compact, modular and low-maintenance system delivering nitrogen at 95%99.5% purity with no moving parts and rapid start-up.

Our Membrane Nitrogen Generators are widely used in tyre filling, food packaging, fire prevention and general blanketing. Capacities from 5 Nm/hr to 500+ Nm/hr are supplied.

Each unit is engineered around the customers purity, flow and pressure requirements.

Characteristics:

Membrane-based nitrogen generation
Purity 95%99.5%
Flow rate from 5 Nm/hr to 500+ Nm/hr
No moving parts in the separation stage
Rapid start-up and easy operation
Compact, modular skid design
Online purity monitoring
Robust industrial-duty construction

About United Enterprises:

United Enterprises is a recognised Membrane Nitrogen Generator manufacturer in India with over 25+ years of experience in on-site gas generation. We design, manufacture, supply, export and commission tailor-made membrane nitrogen generators across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support tyre, food, packaging and general blanketing industries.

FAQs:

Q: Membrane or PSA?

A: Membrane for moderate purity (95%99.5%) with compact footprint and rapid start-up; PSA for high purity (99%99.999%).

Q: How long does the membrane last?

A: With clean, dry compressed air, membranes typically last 10+ years.

Q: Do you supply with compressors?

A: Yes. Matched compressed-air packages are supplied as required.

Advanced Membrane Technology

Our nitrogen generators employ cutting-edge membrane technology, delivering continuous and adjustable gas flow with exceptional purity. The modular system facilitates expansion and ensures seamless integration into various industrial processes, optimizing efficiency and operational resilience.

Effortless Installation & Operation

The skid-mounted, plug & play design enables quick and hassle-free installation. Start-up takes less than 10 minutes and the fully automatic operation ensures minimal supervision, making it ideal for urgent deployments and reducing workforce demands.

Energy Efficient and Low Maintenance

Designed for energy efficiency, the generator requires between 1 kW to 10 kW based on the model, and its robust materials minimize required maintenance. The intuitive PLC control further streamlines usage, maximizing uptime and productivity.

FAQ's of Membrane Nitrogen Generator:

Q: How does the membrane nitrogen generator produce nitrogen gas?

A: The generator utilizes advanced membrane separation technology. Dry, oil-free compressed air passes through hollow fiber membranes, allowing nitrogen to be selectively permeated while other gases are vented, resulting in high-purity nitrogen output.

Q: What are the main industrial applications for this nitrogen generator?

A: This system is widely used for applications such as food packaging, electronics manufacturing, pharmaceuticals, metal processing, chemical plants, and any setting requiring a continuous, reliable supply of pure nitrogen gas.

Q: When should the membrane be replaced, and how is its lifespan determined?

A: Membranes typically last up to 10 years, depending on the quality of the compressed air feed. Using dry, oil-free air significantly extends membrane life, while poor air quality may lead to earlier replacement.

Q: Where can the generator be installed within a facility?

A: Thanks to its compact, skid-mounted design and low noise operation, the generator can be installed in production floors or dedicated utility areas, provided the ambient temperature stays between 5C and 45C and there is access to the necessary electrical supply.

Q: What is the process for adjusting nitrogen purity and flow rate?

A: Nitrogen purity (from 95% to 99.9%) and flow rate (1 Nm3/hr to 300 Nm3/hr) are easily adjustable through the PLC-based control system. Consult your operator manual or manufacturer for specific adjustment procedures based on your application requirements.

Q: What are the main benefits of using this membrane nitrogen generator?

A: Benefits include continuous, on-demand nitrogen supply, low operational costs, minimal maintenance, fully automatic operation, customizable capacity and purity, energy efficiency, and a robust, modular design tailored to different industrial needs.

Q: How is the system started and how quickly does it deliver nitrogen?

A: The system features a plug & play setup and is fully automatic. It takes less than 10 minutes from start-up to deliver high-purity nitrogen, enabling rapid response to production demands.

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