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Belt Furnace

Name: Belt Furnace
Brand: UNITED ENTERPRISES
Price: 2500000.0 INR
Availability: InStock

Price 2500000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Belt Furnace Specification

Rating
Industrial Grade

Feature
Continuous Conveying, Precise Temperature Control, Adjustable Speed

Glass Size
Up to 1500 mm Width

Condition
New

Type
Belt Furnace

Usage
Annealing, Sintering, Firing

Power
Electric

Voltage
380-415 V, 3 Phase

Size
Customizable

Dimensions
Varies as per model

Weight
Approx. 1000-3000 kg, depending on model

Application
Glass Processing, Solar Cell Manufacturing, Metallurgy

Fuel Type
Electric

Capacity
Up to 300 kg/hr

Heating Zone Length
Up to 6 meters

Conveyor Belt Material
High Temperature Alloy Mesh

Heating Element Type
Nickel Chromium/FeCrAl Kanthal

Temperature Uniformity
2C across the heating zone

Conveyor Speed
0.1-4 m/min (Adjustable)

Cooling Section
Integrated Forced Air Cooling

Safety Feature
Overheat Protection, Emergency Stop

Material of Construction
Stainless Steel/Aluminum Body

Maximum Temperature
Up to 950C

Chamber Sealing
High-Efficiency Sealed to Minimize Heat Loss

Insulation Thickness
Up to 250 mm

Operating Environment
Indoor, Industrial Use

Control System
PLC Based Digital Control Panel

Belt Furnace Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-10 Days

About Belt Furnace

Belt Furnace manufactured by United Enterprises is a continuous heat processing furnace where the workload travels on a moving belt through preheating, heating, soaking and cooling zones.

Brief Description:

Belt furnaces are widely used for heat treatment, brazing, sintering and curing of small to medium-sized components. The belt can be of mesh or cast link design depending on load weight and operating temperature. United Enterprises offers belt furnaces in both electrical and high-efficiency gas-fired versions, with full atmosphere control where required.

Our in-house Ammonia Cracker, Endo Gas Generator, Exo Gas Generator and Nitrogen Generator are used to create reducing or inert atmospheres inside the furnace.

Each belt furnace is engineered around the customers production cycle, atmosphere requirement and component flow.

Characteristics:

Continuous belt-based heat processing
Suitable for hardening, sintering, brazing, annealing
Belt can be mesh or cast link as per load
Maximum temperature up to 1200C
Available in electric or gas-fired heating
Atmosphere control with cracked ammonia / endo / nitrogen
Belt tension and water quench mechanism integrated
Fully automated SCADA system for process recording

About United Enterprises:

United Enterprises is a long-established furnace manufacturer in India with over 25+ years of experience in continuous belt furnaces. We design, manufacture, supply, export and commission tailor-made belt furnaces across Asia and Europe. With in-house gas generator production and CE/ISO compliant manufacturing, we serve clients in automotive, bearing, fastener, hardware and sintered component sectors.

FAQs:

Q: Mesh belt vs cast link belt what is the choice?

A: Mesh belt is for small light loads, cast link belt for heavier or abrasive components. Our engineers select the belt based on your load profile.

Q: What atmosphere is most common?

A: Cracked ammonia is most common for hardening, while endothermic gas is used for carburizing and carbonitriding.

Q: Do you offer single-shift and three-shift designs?

A: Yes. Furnaces are designed for the customers shift pattern with appropriate refractory and component sizing for long-term reliability.

Select the finest in thermal processing solutions with our Formidable Belt Furnace engineered for industrial distinction. Incorporating a stainless steel or aluminum body, the system features a sensational heating zone length of up to 6 meters, precise digitized PLC controls, and a robust high-temperature alloy mesh conveyor belt. Experience phenomenal temperature uniformity (2C), energy efficiency with thick insulation (up to 250 mm), and integrated forced air cooling. Access exceptional performance across applications such as annealing, sintering, and glass processing. Safety features include overheat protection, emergency stop, and high-efficiency chamber sealing. Power: 380-415 V, 3-phase; capacity up to 300 kg/hr.

Key Advantages and Versatile Applications

This belt furnace excels with formidable features like continuous conveying, adjustable conveyor speed, and high-efficiency temperature control. Its sturdy stainless steel or aluminum construction ensures longevity and reliability, while advanced sealing minimizes heat loss. The design supports diverse processes such as annealing, metallurgical sintering, and solar cell manufacturing, delivering uniform results ideal for demanding industrial environments. Sensational customization options make it suitable for glass processing, electronics, and more, establishing it as a premier choice among exporters, manufacturers, and suppliers.

Sample Availability and Export Logistics

Sample units of the belt furnace are available for comprehensive evaluation, dispatched promptly upon request. Secure packaging guarantees the equipment's integrity during transit, supporting both domestic and export market demands. Our sample policy allows for demonstration and testing to ensure suitability before scale deployment. Coordinated logistics solutions streamline international shipping, ensuring timely and safe delivery worldwide. Dependable support provides peace of mind, from sample dispatch through export documentation and final installation.

FAQ's of Belt Furnace:

Q: How does the PLC-based digital control panel enhance furnace operation?

A: The PLC-based digital control panel provides precise regulation of temperature and conveyor speed, enabling consistent process control, enhanced safety features, and easy adjustments to match specific industrial requirements.

Q: What materials can the belt furnace process efficiently?

A: This formidable furnace is suitable for processing glass, metals, ceramics, and electronic components, with applications in annealing, sintering, firing, and solar cell manufacturing, thanks to its robust design and high-temperature capability.

Q: When is it advisable to select a customized furnace size?

A: Customizing furnace size is beneficial when your production requirements demand specific heating zones, conveyor width, or throughput, ensuring optimal results for unique applications such as larger glass panels or specialized metallurgical processes.

Q: Where is the belt furnace best utilized?

A: The belt furnace is ideal for indoor industrial use in sectors like glass processing, metallurgy, electronics manufacturing, and research laboratories that demand precise, continuous, and high-capacity thermal treatment.

Q: What safety features are incorporated in the furnace design?

A: Safety is prioritized with overheat protection systems, an emergency stop mechanism, and a high-efficiency sealed chamber, all of which safeguard equipment, operators, and processed materials.

Q: How does the furnace maintain temperature uniformity across the heating zone?

A: Advanced insulation (up to 250 mm thick) and high-performance heating elements ensure temperature uniformity within 2C throughout the 6-meter heating zone. This results in consistent quality and minimized thermal variance.

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