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Roller Hearth Kiln

Name: Roller Hearth Kiln
Brand: UNITED ENTERPRISES
Price: 5000000.0 INR
Availability: InStock

Price 5000000.0 INR/ Unit

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MOQ : 1 Unit

Roller Hearth Kiln Specification

Glass Size
Up to 2600 mm width (custom options available)

Feature
High Thermal Efficiency, Uniform Temperature Control, Automated Operation

Rating
Industrial Grade

Condition
New

Type
Roller Hearth Kiln

Usage
Continuous Heating and Firing

Power
ELECTRIC / GAS / OIL (as per design)

Voltage
380-480V, 3 Phase, 50/60 Hz

Size
Customizable as per process requirements

Dimensions
Varies based on process (typically L x W x H: 10-40 m x 2-5 m x 3-5 m)

Weight
Varies per model (typically 15-60 Tons depending on configuration)

Application
Glass, Ceramics, Porcelain, Tiles, Lithium Battery Materials, Metallurgical Sintering, etc.

Fuel Type
Electric/Gas/Oil

Capacity
From 200 kg/hr up to 6000 kg/hr and higher on request

Operating Temperature
Up to 1,350C (varies by application)

Exhaust System
Integrated with heat recovery

Material of Construction
High-grade refractory insulated chamber, Steel frame structure

Control Panel
PLC / HMI based (optional SCADA connectivity)

Atmosphere Control
Oxidizing, Neutral, or Reducing (on demand)

Temperature Control
PID Control with multiple zones

Maintenance
Easy access doors, modular design

Safety Features
Over-temperature protection, Emergency shut-off, Door interlocks

Drive System
Variable frequency drive for adjustable roller speed

Insulation Thickness
150 - 300 mm (multi-layer)

Roller Material
High Temperature Alloy/Clay/Silicon Carbide depending on application

Color
Standard Industrial Gray (custom options available)

Loading Method
Manual or Automated

Conveyor Speed
Adjustable (0.1 - 3 m/min or as specified)

About Roller Hearth Kiln

Roller Hearth Kiln manufactured by United Enterprises is a continuous, high-throughput kiln designed for the firing, drying and thermal processing of ceramic, refractory and powder-based products.

Brief Description:

In ceramic and refractory industries, uniform firing across multiple temperature zones is essential for product quality. Our Roller Hearth Kiln uses heat-resistant alloy rollers to transport tiles, plates or fixtures through preheating, firing and cooling zones in a steady, programmable flow.

Each kiln is custom-built around the customers product geometry, daily output and target firing profile. Multi-zone burner/heater layouts, recuperative gas-fired or electric heating, and tight refractory insulation deliver excellent thermal efficiency.

The roller hearth kiln offers significant advantages over batch kilns in terms of cycle time, consistency and energy use, making it a preferred choice for industrial-scale ceramic processing.

Characteristics:

Continuous firing with multiple temperature zones
Heat-resistant alloy / ceramic rollers for smooth conveyance
Suitable for tiles, ceramic plates, sanitaryware and refractory products
Available in electrical and gas-fired versions
High-quality multilayer insulation for excellent efficiency
Programmable firing profiles via PLC and SCADA
Reduced cycle time compared to batch kilns
Customizable kiln width, length and zone configuration

About United Enterprises:

United Enterprises is an experienced Roller Hearth Kiln manufacturer in India with over 25+ years in industrial thermal processing. We design, manufacture, supply, export and commission custom roller hearth kilns across Asia and Europe. As a turnkey solution provider with in-house design and fabrication capability, we serve ceramic, refractory and powder-processing industries all under CE and ISO standards.

FAQs:

Q: What products can be fired in a roller hearth kiln?

A: Wall tiles, floor tiles, technical ceramics, refractory plates, ferrite components and many specialty powder-based products are commonly fired in roller hearth kilns.

Q: How is the firing profile controlled?

A: Each temperature zone is independently controlled through dedicated heaters/burners, thermocouples and PLC logic, allowing precise ramp-soak-cool profiles.

Q: Can the kiln be upgraded with additional zones later?

A: Yes. Our modular kiln design allows additional preheating or cooling sections to be added when the customer scales up production.

Experience elite thermal processing with our Roller Hearth Kiln, engineered for triumphant performance and pristine results. Designed with a high-grade refractory insulated chamber and robust steel frame, this kiln features optimum PID temperature control across multiple zones for highlighted uniformity. The variable frequency drive adjusts roller speed seamlessly, while the choice of premium roller materials-high-temperature alloy, clay, or silicon carbide-ensures adaptability for every application. Pick yours for glass, ceramics, tiles, and more, benefiting from exceptional safety, integrated heat recovery, and a modular, easy-to-maintain design for uninterrupted, continuous firing cycles.

Superior Application Versatility and Targeted Usage

The Roller Hearth Kiln is highlighted by its adaptability across a spectrum of surfaces and applications. It handles materials like glass, ceramics, porcelain, tiles, lithium battery materials, and metallurgical components. Perfect for plants, industrial processing units, research centers, and specialty manufacturing sites, this kiln is designed for continuous firing. Use the integrated control panel for precise settings, allowing both manual and automated loading methods. Its modular layout ensures direct access and straightforward direction of use for operators at any skill level.

Domestic Distribution, Certification, and Timely Dispatching

Our Roller Hearth Kiln covers the main domestic market with stock ready for dispatching. We uphold stringent certification standards, ensuring every unit adheres to industry requirements for quality and safety. Delivery times are streamlined for maximum efficiency, and units can be promptly dispatched to your preferred location. With custom sizing and configuration options, the kiln is available for immediate shipment or may be built to order, ensuring an optimum blend of speed and specification for every client.

FAQ's of Roller Hearth Kiln:

Q: How does the Roller Hearth Kiln maintain uniform temperature during continuous operation?

A: The kiln employs a multi-zone PID control system for precise temperature management, ensuring uniform heat distribution across all areas throughout the firing process.

Q: What types of materials are suitable for processing in this kiln?

A: This kiln is ideal for glass, ceramics, porcelain, tiles, lithium battery materials, and metallurgical sintering, delivering optimum performance for each application.

Q: Where can the Roller Hearth Kiln be used effectively?

A: It is highly effective in industrial plants, ceramics and glass factories, metallurgical facilities, and research labs requiring continuous, high-temperature processing.

Q: What process controls are available for operators?

A: Operators can utilize an intuitive PLC/HMI-based control panel, with optional SCADA connectivity, allowing for both manual and automated kilning processes with real-time monitoring.

Q: What safety features are incorporated in the kiln design?

A: Safety is prioritized with over-temperature protection, emergency shut-off systems, and door interlocks, providing secure operation during all phases.

Q: How are delivery and dispatch times managed for domestic orders?

A: We maintain stock ready for immediate dispatching, and delivery timelines are optimized. Custom orders are built and shipped as per client specifications, ensuring timely fulfillment.

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