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Billet Heating Furnace

Name: Billet Heating Furnace
Brand: UNITED ENTERPRISES
Price: 4500000.0 INR
Availability: InStock

Price 4500000.0 INR/ Piece

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MOQ : 1 Piece

Billet Heating Furnace Specification

Rating
High Efficiency

Feature
Automatic temperature control, Uniform heating, High fuel efficiency

Condition
New

Type
Billet Heating Furnace

Usage
Industrial Billet Heating

Power
Depend on Capacity (Typically up to 5000 kW)

Voltage
380V/415V/440V, 3 Phase, 50 Hz

Size
Customizable as per requirement

Dimensions
Tailored to client specifications

Weight
Varies with furnace size

Application
Billet Reheating & Forging Process

Fuel Type
Gas, Oil, or Electric

Capacity
1 - 60 Tons per hour

Refractory Lining
High alumina castable

Chimney
Provided with pollution control arrangement

Material of Construction
Heavy duty MS/SS with insulation lining

Loading System
Hydraulic/automatic pusher system

Max Operating Temperature
Up to 1300C

Flame Control
Fully modulating flame

Heating Method
Direct or Indirect Fired

Cooling System
Water/air cooled panels

Burners
High-efficiency Low-NOx burners

Thermal Efficiency
Over 80%

Control Panel
PLC based automatic or semi-automatic

About Billet Heating Furnace

Billet Heating Furnace manufactured by United Enterprises is a high-throughput continuous furnace engineered for heating steel billets prior to rolling, forging or extrusion operations.

Brief Description:

In any hot-working operation, uniform billet heating is essential to avoid defects and ensure good mechanical properties. Our billet heating furnaces use pusher or walking beam designs with multi-zone burners, recuperative air pre-heating and high-quality refractory linings.

Each unit is tailored to the customers billet weight, dimensions, throughput and target discharge temperature. PLC-controlled combustion and SCADA-based monitoring deliver consistent quality across batches.

From small forging shops to large rolling mills, our billet heating furnaces are designed for durable, energy-efficient performance.

Characteristics:

Continuous billet heating up to 1200C
Pusher or walking beam design
Recuperative burners for fuel economy
Multi-zone temperature and combustion control
High-quality refractory lining for long life
Robust mechanical structure for heavy-duty use
PLC and SCADA-based production control
Customizable as per billet size and throughput

About United Enterprises:

United Enterprises is among the top industrial furnace manufacturers in India with over 25+ years of experience supplying billet heating furnaces. We design, manufacture, supply, export and commission tailor-made billet heating systems across Asia and Europe. Our turnkey delivery, in-house design and fabrication and CE / ISO compliant manufacturing serve rolling mills, forging units and extrusion plants.

FAQs:

Q: Is gas-fired or oil-fired better?

A: Gas-fired is typically cleaner and more efficient. Oil-fired is chosen where gas supply is limited.

Q: How is discharge temperature maintained?

A: Through multi-zone PLC combustion control with feedback from thermocouples in each zone.

Q: Can the same furnace be used for different alloys?

A: Yes. Different grades have different temperature recipes; these are pre-stored in the SCADA system.

Grab the opportunity to own the latest in-demand Billet Heating Furnace-crafted for strength and performance with lustrous heavy-duty MS/SS construction and high alumina refractory lining. This formidable new release offers customizable sizes and crowning features, including direct or indirect heating, advanced PLC control, automatic loading, and efficient low-NOx burners. Achieve up to 1300C with thermal efficiency surpassing 80%. Enjoy fully modulating flame control, versatile fuel options, and built-in pollution control. An industry-grade, high-efficiency solution ready for billet reheating, forging, and more.

Versatile Usage and Advanced Features of Billet Heating Furnaces

Billet Heating Furnaces are engineered for industrial-scale billet reheating and forging processes. Their application suits a range from 1 to 60 tons per hour, making them ideal for various manufacturing facilities. With automatic temperature control, uniform heat distribution, and high fuel efficiency, these furnaces boast formidable reliability. Key features include PLC-based control, customizable sizes, fully modulating flame, and automatic pusher systems, ensuring consistent performance in intensive usage environments.

Premium Drop-off, Packing, and Dispatch Services

Experience a premium delivery process with our Billet Heating Furnace. We ensure meticulous packing and safe drop-off at your preferred location, tailored to robust industrial standards. Thanks to our high supply capacity, we can promptly dispatch units as per your order volume. Payment terms are flexible, accommodating standard industry practices and ensuring a seamless purchasing experience from inquiry through final delivery.

FAQ's of Billet Heating Furnace:

Q: How does the Billet Heating Furnace optimize efficiency during industrial operation?

A: The Billet Heating Furnace achieves over 80% thermal efficiency using high-efficiency low-NOx burners, uniform heating, PLC-based automatic control, and high-quality insulation lining, minimizing heat loss and boosting performance.

Q: What types of industries typically benefit from this Billet Heating Furnace?

A: Industries that require large-scale billet reheating or forging, such as steel manufacturing and metal processing facilities, gain significant advantages from this furnace's adaptable capacity and automatic features.

Q: When should I consider a direct-fired over an indirect-fired heating method?

A: A direct-fired heating method is recommended for rapid heating and higher thermal transfer efficiency, whereas indirect-fired is suitable when contamination of billets must be avoided or when cleaner heat is essential.

Q: Where are the Billet Heating Furnaces exported or supplied from?

A: We manufacture and export these furnaces from our advanced production facility, ensuring global supply to clients with tailored solutions according to international standards and requirements.

Q: What is the process for customizing the furnace size and control options?

A: Clients can specify their required dimensions and automation preferences during the order process. Our engineering team then tailors the furnace design, features, and controls to match your exact industrial needs.

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