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Mesh Belt Conveyor Sintering Furnace

Name: Mesh Belt Conveyor Sintering Furnace
Brand: UNITED ENTERPRISES
Price: 3400000.0 INR
Availability: InStock

Price 3400000.0 INR/ Piece

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MOQ : 1 Piece

Mesh Belt Conveyor Sintering Furnace Specification

Rating
Industry Standard

Feature
Automated Belt Transport, Programmable Controls, Temperature Uniformity

Condition
New

Type
Mesh Belt Conveyor Sintering Furnace

Usage
Industrial Heat Treatment/Sintering

Power
10 kW to 200 kW (depending on model)

Voltage
220V/380V/415V, 3-Phase, 50/60 Hz

Size
Customizable as per process requirements

Dimensions
Custom-built (Length, Width, Height as per order)

Weight
Varies by configuration (1500 kg and above)

Application
Powder Metallurgy, Brazing, Ferrite, Hardening, Annealing

Fuel Type
Electric / Gas Fired (as specified)

Capacity
Up to 1000 kg/hr (varies by design)

Cooling Method
Integrated Forced Air/Water Cooling Section

Maintenance
Low Maintenance with Easy Access Panels

Heating Element Type
Silicon Carbide or Molybdenum Disilicide (MoSi2)

Conveyor Speed Range
0.1 to 3.0 m/min, Variable

Control System
PLC Touch Screen Interface with PID Temperature Control

Atmosphere Control
Nitrogen, Hydrogen, Endothermic/Exothermic Gas Compatible

Chamber Construction
High Density Ceramic Fiber Insulation

Maximum Operating Temperature
Up to 1200C

Belt Material
High Alloy Stainless Steel Mesh

Safety Features
Overheat Protection, Emergency Stop, Automatic Power Cut-off

Mesh Belt Conveyor Sintering Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
10-15 Days

About Mesh Belt Conveyor Sintering Furnace

Mesh Belt Conveyor Sintering Furnace manufactured by United Enterprises is a continuous sintering system that combines durable mesh belt conveyance with controlled atmosphere and multi-zone heating for powder metallurgy production.

Brief Description:

The line is used by manufacturers of sintered iron, copper, brass, bronze and specialty alloy components. The Inconel-grade mesh belt offers long service life in continuous sintering temperatures up to 1080C, while the reducing atmosphere typically cracked ammonia keeps the parts oxidation-free.

We integrate our own Ammonia Cracker and other gas generators with this furnace, and the entire line is built in-house. Multi-zone heating, belt tension control and slow-cooling sections are designed around the customers product mix.

Applications include sintered automotive parts, electrical contacts, structural sintered components, diamond tools and similar powder-metallurgy products.

Characteristics:

Continuous sintering up to 1080C
Mesh belt of Inconel alloy for long life
Conveyor Belt or Continuous Pusher variants available
In-house Ammonia Cracker for reducing atmosphere
Electrical or gas-fired heating
Robust design for industrial-scale production
Multi-zone temperature control with PLC
Fully automated SCADA system

About United Enterprises:

United Enterprises is a recognised sintering furnace manufacturer in India with over 25+ years of experience in continuous powder metallurgy lines. We design, manufacture, supply, export and commission Mesh Belt Conveyor Sintering Furnaces across Asia and Europe. Our turnkey approach, in-house gas generator manufacturing and adherence to CE / ISO standards make us a trusted partner for the sintered components industry.

FAQs:

Q: Can this furnace handle both iron and copper sintering?

A: Yes. With appropriate atmosphere and temperature setpoints, the same line can sinter iron-based as well as copper-based compacts.

Q: How is dimensional consistency maintained?

A: Tight temperature control, uniform belt speed and stable atmosphere are the three pillars; our SCADA system ensures all three remain within tight bands.

Q: What is the typical commissioning time?

A: Depending on size and atmosphere complexity, commissioning typically takes a few weeks after installation. We provide a clear project plan at the contract stage.

Discover the perfect synthesis of affordability and superior performance with our Mesh Belt Conveyor Sintering Furnace. Eminently engineered for industrial heat treatment and sintering, this solution features a high alloy stainless steel mesh belt, customizable sizing, and operates up to 1200C. Benefit from a PLC touch screen interface, PID temperature control, and support for various atmospheric gases like nitrogen and hydrogen. The integrated cooling, safety mechanisms, and low maintenance design make it ideal for processes such as powder metallurgy, brazing, and annealing. Select and order superior reliability for your manufacturing requirements.

Outstanding Features and Industrial Applications

Our Mesh Belt Conveyor Sintering Furnace is designed for automated, continuous usage in industrial environments. It features an advanced PLC touch screen interface, programmable controls for temperature uniformity, and automated belt transport for enhanced productivity. Perfect for heat treatment processes-such as sintering, annealing, and brazing-in powder metallurgy and hardening applications. The robust construction with high density ceramic fiber insulation and variable conveyor speed ensures flexibility and efficiency for diverse industrial requirements.

Global Export Markets & Reliable Dispatching

We proudly supply our Mesh Belt Conveyor Sintering Furnaces to prominent export markets including North America, Europe, the Middle East, and Asia. Our expeditious packing & dispatch systems ensure timely shipment, with dependable delivery times tailored to meet client schedules. With strong supply abilities and streamlined dispatching procedures, we guarantee seamless order processing from packing and shipment through to installation, making us an eminent partner for industrial furnace solutions worldwide.

FAQ's of Mesh Belt Conveyor Sintering Furnace:

Q: How does the mesh belt conveyor system improve the sintering process?

A: The mesh belt conveyor system automates material flow, ensuring consistent movement through heating zones, which provides superior temperature uniformity and process efficiency during sintering.

Q: What types of materials can be processed with this furnace?

A: This furnace is designed for powder metallurgy, brazing, annealing, hardening, and ferrite processing, accommodating a wide range of metal and ceramic components.

Q: When should I choose high alloy stainless steel mesh for the belt?

A: High alloy stainless steel mesh is ideal when durability under high temperatures and corrosion resistance are required for extended operational life and stable material transport.

Q: Where is this furnace commonly used?

A: Mesh Belt Conveyor Sintering Furnaces are employed in industrial heat treatment facilities, metallurgical plants, electronics manufacturing, and automotive component production lines.

Q: What are the primary benefits of the integrated PLC touch screen and PID control system?

A: This advanced control system allows operators to precisely manage temperature, conveyor speed, and atmosphere settings, thereby improving process accuracy and product quality.

Q: How is maintenance simplified for this equipment?

A: The furnace features low maintenance requirements, thanks to easy access panels and robust design, minimizing downtime and reducing upkeep costs for users.

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