Get a Quote

Send Inquiry

Request To Call Back

Brazing Furnace

Name: Brazing Furnace
Brand: UNITED ENTERPRISES
Price: 1600000.0 INR
Availability: InStock

Price 1600000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Brazing Furnace Specification

Feature
Automatic temperature control, High uniformity, Energy efficient, Robust construction

Rating
Industrial Grade

Condition
New

Type
Continuous Brazing Furnace

Usage
Brazing and Heat Treatment

Power
25 kW

Voltage
415 V AC, 3 Phase

Size
Customized as per requirement

Dimensions
Customizable (Standard: 2500mm x 900mm x 1600mm)

Weight
Approx. 1800 kg

Application
Used for brazing, annealing, and heat treatment of components in automotive, HVAC, electrical and metal industries

Fuel Type
Electric / Gas

Capacity
100-500 kg/hr

Safety Features
Over-temperature protection, Emergency stop switch

Conveyor Type
Mesh Belt / Pusher Plate

Display Type
Digital LED/Touchscreen

Automation Grade
Semi-Automatic / Fully Automatic

Temperature Range
Up to 1200C

Insulation
High efficiency ceramic fiber insulation

Control System
PLC based digital temperature controller

Cooling System
Integrated, Water/Air cooled zone

Chamber Material
High grade stainless steel

Heating Element
Silicon Carbide / Nichrome

Atmosphere Options
Inert, Reducing, or Ambient

About Brazing Furnace

Gold Brazing Furnace manufactured by United Enterprises is a specialty controlled-atmosphere furnace built for brazing of gold and precious-alloy jewellery components in a reducing atmosphere.

Brief Description:

Gold brazing requires precise temperature control, a clean reducing atmosphere and minimal oxidation. Our Gold Brazing Furnaces use cracked ammonia or hydrogen atmosphere, with continuous (belt) or batch (chamber) designs depending on production volume.

In-house Ammonia Cracker or Hydrogen Generator supplies the atmosphere. Recipe-based temperature management, integrated cooling and tight uniformity ensure repeatable braze joints.

Each unit is engineered around the workshops product mix and daily capacity.

Characteristics:

Designed for gold and precious-alloy brazing
Cracked ammonia / hydrogen atmosphere
In-house Ammonia Cracker / Hydrogen Generator
Continuous (belt) or batch (chamber) designs
Recipe-based PLC and SCADA control
Integrated cooling chamber
Tight temperature uniformity
Compact, workshop-friendly footprint

About United Enterprises:

United Enterprises is a trusted Gold Brazing Furnace manufacturer in India with over 25+ years of experience in jewellery heat treatment equipment. We design, manufacture, supply, export and commission tailor-made gold brazing furnaces across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support jewellery workshops, refineries and precious-metal industries.

FAQs:

Q: Atmosphere for gold brazing?

A: Cracked ammonia or pure hydrogen selected based on cost and surface finish target.

Q: Continuous or batch design?

A: Continuous for high-volume production; batch for varied components and small workshops.

Q: Can it handle silver and platinum?

A: Yes. With appropriate temperature setting, the same furnace can braze silver and platinum jewellery.

Advanced Temperature Control

This brazing furnace is equipped with a PLC-based digital temperature controller, ensuring accurate and consistent heating throughout the process. The LED or touchscreen display allows easy monitoring and adjustment, while over-temperature protection and emergency stop functions provide enhanced operational safety and peace of mind.

Flexible & Efficient Processing

With the ability to operate in inert, reducing, or ambient atmospheres, our furnace adapts to a variety of applications. Choose between mesh belt or pusher plate conveyors and benefit from high-uniformity heating, efficient insulation, and robust construction, making it perfect for demanding industrial processes in diverse sectors.

FAQ's of Brazing Furnace:

Q: How does the PLC-based digital temperature controller benefit the brazing process?

A: The PLC-based digital temperature controller provides precise control over the heating cycle, ensuring consistent temperatures and reducing the risk of defects in brazing, annealing, or heat treatment. It enhances process repeatability while the digital interface makes parameter adjustments user-friendly.

Q: What atmosphere options are available and why are they important?

A: This furnace supports inert, reducing, or ambient atmospheres, which are critical for different metallurgical results. Inert atmospheres prevent oxidation, reducing atmospheres facilitate deoxidation, and ambient settings are suitable for less sensitive applications, allowing adaptability for various materials and processes.

Q: When should I choose a mesh belt versus a pusher plate conveyor type?

A: Select a mesh belt conveyor for continuous handling of smaller or irregular-shaped parts, offering uniform movement. Pusher plate conveyors are ideal for larger, flat, or heavy components, providing stability during heat treatment. The choice depends on your product geometry and production requirements.

Q: Where can this brazing furnace be installed and operated?

A: Designed for industrial settings, this furnace can be installed in manufacturing facilities within the automotive, HVAC, electrical, and metal industries. Its robust construction and customizable sizing ensure it fits seamlessly into your production line or workshop environment.

Q: What is the typical process and cycle for using this furnace?

A: The typical cycle involves loading components onto the conveyor, choosing the appropriate atmosphere, setting the desired temperature profile, and starting the automated process. Components move through heating, brazing/annealing, and cooling zones, emerging ready for further finishing or assembly.

Q: How does the integrated cooling system enhance usage and safety?

A: The integrated water or air-cooled zone rapidly brings down component temperatures after processing. This ensures product integrity, enhances throughput, and minimizes handling risks, improving operator safety and overall process efficiency.

Q: What are the main benefits of using this continuous brazing furnace?

A: Key benefits include precise temperature uniformity, high energy efficiency, robust safety features, customizable sizes, and flexible automation options. These advantages result in higher quality processed parts, reduced production times, and reliable performance for demanding industrial applications.

Tell us about your requirement