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Endothermic Gas Generator

Name: Endothermic Gas Generator
Brand: UNITED ENTERPRISES
Price: 1500000.0 INR
Availability: InStock

Price 1500000.0 INR/ Unit

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MOQ : 1 Unit

Endothermic Gas Generator Specification

Product Type
Endothermic Gas Generator

General Use
Industrial gas generation for heat treatment furnaces

Material
Mild Steel (MS) / Stainless Steel (SS)

Type
Gas Generator

Capacity
50 Nm3/hr to 500 Nm3/hr

Purity(%)
99%

Production Rate
Continuous

Weight (kg)
1500 to 2500 kg

Computerized
Semi-automatic / Optional PLC-based control

Automatic
Semi-Automatic / Automatic

Feeding Size
Standard (customizable as per application)

Control System
PID Digital Temperature Controller with Alarm

Pressure
0.1 to 0.5 kg/cm2

Dew Point
-20C to -30C

Power
5 kW to 25 kW (depending on model)

Voltage
380 V / 415 V, 3 Phase, 50 Hz

Dimension (L*W*H)
2200 x 1600 x 2200 mm (typical, varies by model)

Feature
High efficiency, Low maintenance, Robust design

Color
Industrial Grey / Customized

Fuel Consumption
Low, energy-efficient design

Safety System
Flame arrestor, pressure relief valve, automatic shutdown

Display
Digital display for process parameters

Heating Element
Nickel-Chromium resistance coils

Atmosphere Composition
CO: 20-25%, H2: 40-45%, N2: balance

Gas Outlet Temperature
80C to 100C

Ambient Temperature Range
5C to 50C

Service Support
On-site installation & commissioning, AMC available

Cooling System
Water cooled with recirculation pump

Catalyst Type
Nickel catalyst

Installation
Skid mounted, easy to install

Insulation
High-grade ceramic fiber

Endothermic Gas Generator Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-7 Days

About Endothermic Gas Generator

Endothermic Gas Generator manufactured by United Enterprises is a controlled-atmosphere gas generator that produces endothermic gas a controlled CO + H + N mixture used widely in carburizing, carbonitriding and bright hardening furnaces.

Brief Description:

Endothermic gas is the standard atmosphere for carburizing and carbonitriding heat treatment. It is produced by reacting natural gas, LPG or propane with limited air at high temperature over a nickel catalyst, yielding a carbon-controlled atmosphere ideal for surface hardening of steel.

Our Endothermic Gas Generators are built with high-quality reaction retorts, nickel catalyst beds, water-cooled reformers and PLC / SCADA-based control. Capacities from 5 Nm/hr to 100+ Nm/hr are routinely supplied.

Each unit is engineered around the customers furnace size, carbon potential needs and feed gas type.

Characteristics:

Produces carburizing-grade endothermic gas
Capacity from 5 Nm/hr to 100+ Nm/hr
Compatible with natural gas, LPG or propane
Nickel catalyst with high-temperature reaction retort
Dew point and oxygen probe carbon-potential control
PLC and SCADA-based control
Water-cooled rapid quench of generated gas
Robust industrial-duty construction

About United Enterprises:

United Enterprises is among the trusted Endothermic Gas Generator manufacturers in India with over 25+ years of experience in atmosphere generators. We design, manufacture, supply, export and commission tailor-made endothermic gas generators across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support automotive, gear, bearing and fastener industries.

FAQs:

Q: Which feed gas is best?

A: Natural gas is ideal; LPG and propane also work well with adjusted air:gas ratios.

Q: How is carbon potential controlled?

A: Through dew point and oxygen probe measurement, with closed-loop adjustment of air:gas ratio.

Q: Do you supply complete heat treatment lines with the generator?

A: Yes. Endo gas generator + carburizing / SQF + temper line all built in-house.

Optimized Gas Generation

The Endothermic Gas Generator is designed to deliver a continuous, high-purity gas mixture, ideal for heat treatment processes. Leveraging advanced control and robust materials, it offers reliable operation with customizable outputs to suit diverse industrial needs. Its efficient gas-cooling and re-circulation system maintains the required gas temperature for optimal furnace performance.

Safety and Efficiency at the Core

Engineered with multiple safety features such as a flame arrestor, pressure relief valve, and automatic shutdown, the system keeps operations secure. Low energy consumption and high-grade insulation minimize heat loss, promoting economic operation. Digital controls guarantee precise regulation, and a user-friendly display provides real-time process status.

Installation and Support

This skid-mounted unit is easy to install and set up, with on-site installation and commissioning services available. Supported by Annual Maintenance Contracts (AMC), the system ensures minimal downtime and hassle-free operation. Suitable for various environments, the generator operates efficiently across a broad ambient temperature range, meeting the needs of industrial exporters, manufacturers, and suppliers.

FAQ's of Endothermic Gas Generator:

Q: How does the water-cooled recirculation system benefit the gas generator's operation?

A: The water-cooled recirculation system efficiently controls the gas outlet temperature (80C to 100C), ensuring consistent gas quality and protecting downstream equipment from overheating, thus enhancing both safety and operational reliability.

Q: What is the typical process for generating endothermic gas in this system?

A: The process involves warming hydrocarbon feedstock using Nickel-Chromium resistance coils, passing it over a Nickel catalyst within a temperature-controlled chamber. The resulting endothermic gas (CO, H2, N2) is then cooled and supplied at the required purity and pressure.

Q: Where can this Endothermic Gas Generator be installed, and is the installation complicated?

A: The skid-mounted design makes it easy to install at industrial sites such as heat treatment facilities and manufacturing plants. Professional on-site installation and commissioning are available to ensure proper setup and operation.

Q: What control systems are included, and how do they enhance usage?

A: The unit comes standard with a PID digital temperature controller featuring an alarm, ensuring precision. Depending on your requirement, you may choose a semi-automatic or an optional PLC-based control for automated and efficient system management.

Q: When is service support available, and what options ensure long-term reliability?

A: On-site installation, commissioning, and after-sales service support are provided, including access to Annual Maintenance Contracts (AMC) for ongoing system reliability and reduced downtime.

Q: What are the main benefits of using this gas generator for heat treatment furnaces?

A: Key benefits include continuous, high-purity gas production with a stable composition, energy-efficient operation, robust safety features, low maintenance requirements, and easy customization to meet specific industrial needs.

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