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Endothermic Gas Generator

Name: Endothermic Gas Generator
Brand: UNITED ENTERPRISES
Price: 1500000.0 INR
Availability: InStock

Price 1500000.0 INR/ Unit

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MOQ : 1 Unit

Endothermic Gas Generator Specification

Product Type
Endothermic Gas Generator

General Use
Industrial gas generation for heat treatment furnaces

Material
Mild Steel (MS) / Stainless Steel (SS)

Type
Gas Generator

Capacity
50 Nm3/hr to 500 Nm3/hr

Purity(%)
99%

Production Rate
Continuous

Weight (kg)
1500 to 2500 kg

Computerized
Semi-automatic / Optional PLC-based control

Automatic
Semi-Automatic / Automatic

Feeding Size
Standard (customizable as per application)

Control System
PID Digital Temperature Controller with Alarm

Pressure
0.1 to 0.5 kg/cm2

Dew Point
-20C to -30C

Power
5 kW to 25 kW (depending on model)

Voltage
380 V / 415 V, 3 Phase, 50 Hz

Dimension (L*W*H)
2200 x 1600 x 2200 mm (typical, varies by model)

Feature
High efficiency, Low maintenance, Robust design

Color
Industrial Grey / Customized

Heating Element
Nickel-Chromium resistance coils

Safety System
Flame arrestor, pressure relief valve, automatic shutdown

Atmosphere Composition
CO: 20-25%, H2: 40-45%, N2: balance

Insulation
High-grade ceramic fiber

Display
Digital display for process parameters

Gas Outlet Temperature
80C to 100C

Installation
Skid mounted, easy to install

Ambient Temperature Range
5C to 50C

Cooling System
Water cooled with recirculation pump

Catalyst Type
Nickel catalyst

Fuel Consumption
Low, energy-efficient design

Service Support
On-site installation & commissioning, AMC available

Endothermic Gas Generator Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-7 Days

About Endothermic Gas Generator

Endothermic Gas Generator manufactured by United Enterprises is a controlled-atmosphere gas generator that produces endothermic gas a controlled CO + H + N mixture used widely in carburizing, carbonitriding and bright hardening furnaces.

Brief Description:

Endothermic gas is the standard atmosphere for carburizing and carbonitriding heat treatment. It is produced by reacting natural gas, LPG or propane with limited air at high temperature over a nickel catalyst, yielding a carbon-controlled atmosphere ideal for surface hardening of steel.

Our Endothermic Gas Generators are built with high-quality reaction retorts, nickel catalyst beds, water-cooled reformers and PLC / SCADA-based control. Capacities from 5 Nm/hr to 100+ Nm/hr are routinely supplied.

Each unit is engineered around the customers furnace size, carbon potential needs and feed gas type.

Characteristics:

Produces carburizing-grade endothermic gas
Capacity from 5 Nm/hr to 100+ Nm/hr
Compatible with natural gas, LPG or propane
Nickel catalyst with high-temperature reaction retort
Dew point and oxygen probe carbon-potential control
PLC and SCADA-based control
Water-cooled rapid quench of generated gas
Robust industrial-duty construction

About United Enterprises:

United Enterprises is among the trusted Endothermic Gas Generator manufacturers in India with over 25+ years of experience in atmosphere generators. We design, manufacture, supply, export and commission tailor-made endothermic gas generators across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support automotive, gear, bearing and fastener industries.

FAQs:

Q: Which feed gas is best?

A: Natural gas is ideal; LPG and propane also work well with adjusted air:gas ratios.

Q: How is carbon potential controlled?

A: Through dew point and oxygen probe measurement, with closed-loop adjustment of air:gas ratio.

Q: Do you supply complete heat treatment lines with the generator?

A: Yes. Endo gas generator + carburizing / SQF + temper line all built in-house.

Optimized Gas Generation

The Endothermic Gas Generator is designed to deliver a continuous, high-purity gas mixture, ideal for heat treatment processes. Leveraging advanced control and robust materials, it offers reliable operation with customizable outputs to suit diverse industrial needs. Its efficient gas-cooling and re-circulation system maintains the required gas temperature for optimal furnace performance.

Safety and Efficiency at the Core

Engineered with multiple safety features such as a flame arrestor, pressure relief valve, and automatic shutdown, the system keeps operations secure. Low energy consumption and high-grade insulation minimize heat loss, promoting economic operation. Digital controls guarantee precise regulation, and a user-friendly display provides real-time process status.

Installation and Support

This skid-mounted unit is easy to install and set up, with on-site installation and commissioning services available. Supported by Annual Maintenance Contracts (AMC), the system ensures minimal downtime and hassle-free operation. Suitable for various environments, the generator operates efficiently across a broad ambient temperature range, meeting the needs of industrial exporters, manufacturers, and suppliers.

FAQ's of Endothermic Gas Generator:

Q: How does the water-cooled recirculation system benefit the gas generator's operation?

A: The water-cooled recirculation system efficiently controls the gas outlet temperature (80C to 100C), ensuring consistent gas quality and protecting downstream equipment from overheating, thus enhancing both safety and operational reliability.

Q: What is the typical process for generating endothermic gas in this system?

A: The process involves warming hydrocarbon feedstock using Nickel-Chromium resistance coils, passing it over a Nickel catalyst within a temperature-controlled chamber. The resulting endothermic gas (CO, H2, N2) is then cooled and supplied at the required purity and pressure.

Q: Where can this Endothermic Gas Generator be installed, and is the installation complicated?

A: The skid-mounted design makes it easy to install at industrial sites such as heat treatment facilities and manufacturing plants. Professional on-site installation and commissioning are available to ensure proper setup and operation.

Q: What control systems are included, and how do they enhance usage?

A: The unit comes standard with a PID digital temperature controller featuring an alarm, ensuring precision. Depending on your requirement, you may choose a semi-automatic or an optional PLC-based control for automated and efficient system management.

Q: When is service support available, and what options ensure long-term reliability?

A: On-site installation, commissioning, and after-sales service support are provided, including access to Annual Maintenance Contracts (AMC) for ongoing system reliability and reduced downtime.

Q: What are the main benefits of using this gas generator for heat treatment furnaces?

A: Key benefits include continuous, high-purity gas production with a stable composition, energy-efficient operation, robust safety features, low maintenance requirements, and easy customization to meet specific industrial needs.

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