About N2 Plant
Nitrogen Generator manufactured by United Enterprises is an on-site PSA or membrane-based nitrogen production system for heat treatment, food, pharma, electronics and chemical industries.
Brief Description:
Our Nitrogen Generators eliminate dependence on bottled or bulk nitrogen and deliver consistent supply at a fraction of the long-term cost. PSA technology delivers up to 99.999% purity; membrane technology offers compact, lower-purity (95%99.5%) solutions.
Capacities from 5 Nm/hr to 1000+ Nm/hr are supplied, with PLC-based control, online purity monitoring and automatic operation. Customisation for flow, purity, pressure and footprint is part of our standard offering.
Each unit is engineered around the customers purity, flow and pressure requirements.
Characteristics:
- On-site nitrogen generation from compressed air
- PSA or membrane technology
- Purity: 95% (membrane) to 99.999% (PSA)
- Flow rate from 5 Nm/hr to 1000+ Nm/hr
- Pressure up to 8 bar (standard) and higher on request
- Online purity monitoring
- PLC and SCADA-based control
- Robust industrial-duty construction
About United Enterprises:
United Enterprises is a recognised Nitrogen Generator manufacturer in India with over 25+ years of experience in on-site gas generation. We design, manufacture, supply, export and commission tailor-made nitrogen generators across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support heat treatment, food, pharma, electronics and chemical industries.
FAQs:
Q: How is generator size selected?
A: Based on flow rate, purity and pressure needs. Our team helps with sizing after understanding your application.
Q: Can I expand later?
A: Yes. Modular designs allow capacity additions later.
Q: Do you supply with buffer tanks?
A: Yes. Buffer tanks, dryers and filters are part of the standard package.
Superior Purity and EfficiencyEngineered with PSA technology and an integrated Carbon Molecular Sieve, the N2 Plant consistently delivers nitrogen purity levels ranging from 97% to 99.999%. The system operates efficiently, quickly reaching startup within 20-30 minutes, and is capable of continuous gas production at capacities from 5 Nm3/hr to 300 Nm3/hr, adapting to diverse industrial demands.
Seamless Installation and User-Friendly DesignThis skid-mounted nitrogen plant is designed for easy transportation and rapid installation. Outlet connections are available in flanged or threaded types, ensuring compatibility with existing infrastructure. The fully automated, computerized PLC control system simplifies usage and minimizes operational intervention, making it accessible for a wide range of operators.
Safety, Compliance, and DurabilityConstructed from high-quality mild steel and finished in blue or white, the N2 Plant is both robust and aesthetically pleasing. The system is CE certified, adheres to stringent safety standards, and operates quietly with noise levels under 65 dB(A). Routine maintenance is required only every 12 months, further streamlining long-term operations.
FAQ's of N2 Plant:
Q: How is the N2 Plant installed and set up at the operational site?
A: The N2 Plant is skid-mounted, allowing for quick placement and easy installation. Outlet connections can be specified as flanged or threaded, and dimensions are customizable based on capacity requirements. After positioning, simply connect to the power supply (380V/415V), and if required, the integrated or optional air compressor.
Q: What is the typical startup process and how long does it take to begin nitrogen generation?
A: Startup involves powering the system and initiating the automated PLC sequence. Within 20 to 30 minutes, the plant achieves optimal operating conditions to begin continuous nitrogen production at desired purity and pressure settings.
Q: When should regular maintenance be performed on the N2 Plant?
A: Routine maintenance is recommended every 12 months, thanks to the low-maintenance design. It typically involves checks of core components such as the PSA beds, integrated CMS purification system, and control modules to ensure optimal performance.
Q: Where can this nitrogen plant be deployed, and is it suitable for various environments?
A: The N2 Plant can be installed indoors or outdoors, functioning efficiently at ambient operating temperatures between 5C and 50C. Its robust mild steel construction and customizable dimensions make it suitable for a wide variety of industrial settings and space constraints.
Q: What are the main operational benefits of using a PLC-based control system?
A: The PLC-based control system enhances operational reliability and user-friendliness. It automates plant startup, shut down, monitoring, and alerts, minimizing manual intervention and reducing the risk of errors, ultimately improving productivity.
Q: How does the purification system ensure consistent nitrogen quality?
A: The integrated Carbon Molecular Sieve (CMS) within the PSA system effectively removes impurities, allowing the production of high-purity nitrogen (97% to 99.999%). This ensures every batch meets stringent quality standards for industrial applications.
Q: What advantages does the N2 Plant offer compared to traditional nitrogen supply methods?
A: With on-site generation, the N2 Plant eliminates the need for delivered nitrogen cylinders or tanks, reducing logistical complexity and costs. Its continuous production capability, customizable design, and low maintenance requirements offer operational and economic advantages for manufacturers and suppliers.