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Exothermic Gas Generator

Name: Exothermic Gas Generator
Brand: UNITED ENTERPRISES
Price: 1800000.0 INR
Availability: InStock

Price 1800000.0 INR/ Piece

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MOQ : 1 Piece

Exothermic Gas Generator Specification

Product Type
Exothermic Generator

General Use
Industrial heating, metal processing, heat treatment applications

Material
Mild Steel (MS) body, stainless steel elements

Type
Automatic Exothermic Gas Generator

Capacity
100 Nm3/hr to 1000 Nm3/hr

Purity(%)
98% (exothermic gas) approx.

Production Rate
Up to 1000 Nm3/hr

Weight (kg)
1800-3500 kg depending on capacity

Computerized
Yes

Control System
PLC based control system

Pressure
0.5-1.0 kg/cm2

Dew Point
-10C to -20C

Power
12-15 kW

Voltage
220-415 V, 50/60 Hz

Dimension (L*W*H)
As per design & capacity (e.g., 2100 mm x 1500 mm x 2400 mm)

Feature
User-friendly interface, high gas purity, compact in design

Color
Industrial Grey or Blue

Cooling System
Air or water-cooled condenser

Safety Features
Over-temperature protection, gas leak sensors, alarm system

Heating Medium
Electric heaters or gas-fired burners

Exhaust System
Equipped with scrubber and stack

Gas Output
CO + H2 + N2 (Exothermic gas mixture)

Start-up Time
30-45 minutes

Service Required
Periodic maintenance of burners and catalyst beds

Installation Type
Floor mounted, skid based modular design

Ambient Operating Temperature
5C to 45C

Exothermic Gas Generator Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
5-7 Days

About Exothermic Gas Generator

Exothermic Generator manufactured by United Enterprises is a low-cost controlled-atmosphere generator that produces nitrogen-rich exothermic gas for protective heat treatment in steel, copper and brass industries.

Brief Description:

Exothermic atmospheres remain the most economical option for general protective annealing and stress relieving where carbon control is not critical. Our Exothermic Generators are built for reliable continuous production, with PLC and SCADA-based control.

Capacities from 25 Nm/hr to 500+ Nm/hr are routinely supplied. Both lean (oxidising) and rich (slightly reducing) exo gas versions are available, with water-cooled coolers and refrigerated dryers for stable gas quality.

Each unit is engineered around the customers furnace capacity and atmosphere quality target.

Characteristics:

Produces low-cost exothermic atmosphere
Capacity from 25 Nm/hr to 500+ Nm/hr
Lean (oxidising) and rich (reducing) versions
Natural gas / LPG feed
Water-cooled cooler with refrigerated dryer
PLC and SCADA-based control
Suitable for steel, copper, brass annealing
Robust industrial-duty construction

About United Enterprises:

United Enterprises is a recognised Exothermic Generator manufacturer in India with over 25+ years of experience in atmosphere generators. We design, manufacture, supply, export and commission tailor-made exothermic generators across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support steel, copper, brass and engineering industries.

FAQs:

Q: Lean or rich exo gas?

A: Lean for general protective annealing; rich for slightly reducing atmosphere needs.

Q: How is dew point controlled?

A: Through engineered cooling and refrigerated drying typical dew points down to 40C are achievable.

Q: Can it run continuously?

A: Yes. Our exothermic generators are designed for continuous 247 operation with appropriate maintenance.

High-Efficiency Exothermic Gas Generation

This generator provides consistently high-purity (approx. 98%) exothermic gas essential for industrial heating, metal processing, and various heat treatment operations. Its production flexibility and energy-efficient design ensure effective support for a range of manufacturing demands.

Comprehensive Safety and Control

Safety is prioritized with integrated over-temperature protection, gas leak sensors, and a robust alarm system. The PLC-based control ensures automatic, precise operation, and real-time monitoring, reducing risks and facilitating maintenance, thus promoting a safe workplace.

Modular and User-Friendly Design

The skid-based modular construction allows easy installation and scalability across diverse industrial setups. With a fully automatic, computerized interface, operators benefit from straightforward controls, a clear display, and customizable sizing, which all enhance operational simplicity.

FAQ's of Exothermic Generator:

Q: How does the exothermic generator ensure safety during operation?

A: The generator incorporates multiple safety features such as over-temperature protection, gas leak sensors, and an integrated alarm system. These mechanisms work together with the PLC-based control system to monitor critical parameters consistently, minimizing risks of overheating or gas leaks.

Q: What are the main industrial applications of this exothermic gas generator?

A: It is primarily used in industrial heating, metal processing, and heat treatment applications, where a consistent supply of exothermic gas mixture (CO, H2, N2) at high purity is required for efficient and uniform processing results.

Q: When is periodic maintenance required for the generator?

A: Routine maintenance is recommended as per the manufacturer's guidelines, typically involving regular inspection and servicing of burners and catalyst beds to ensure optimal performance, safety, and longevity of the system.

Q: Where can this generator be installed within a facility?

A: The system is designed for floor-mounted, skid-based installation, making it suitable for integration in a wide array of industrial environments. Its modular design allows for placement flexibility and easy relocation if the layout needs to be adjusted.

Q: What process does the exothermic generator follow to produce gas?

A: Upon startup, the system uses electric heaters or gas-fired burners to initiate the generation process. Within 30-45 minutes, it creates a controlled reaction to produce the exothermic gas mixture, which is then cooled (air or water-cooled condenser), scrubbed, and delivered for industrial use.

Q: How user-friendly is the operation and control system?

A: The generator features a fully automatic, PLC-based control system with a user-friendly interface. Operators can monitor and adjust parameters easily, benefiting from clear digital displays and automated safety protocols, making it accessible to users of various experience levels.

Q: What are the benefits of choosing this exothermic generator model?

A: Key advantages include high gas purity, customizable capacity, robust safety features, reliable automatic operation, and energy efficiency. Its compact, modular design and computerized controls further facilitate easy operation, maintenance, and integration into existing industrial processes.

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