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Mesh Belt Sintering Furnace

Name: Mesh Belt Sintering Furnace
Brand: UNITED ENTERPRISES
Price: 3400000.0 INR
Availability: InStock

Price 3400000.0 INR/ Piece

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MOQ : 1 Piece

Mesh Belt Sintering Furnace Specification

Feature
Automatic temperature control, Uniform Heating, Energy Saving, Continuous Operation

Rating
High Efficiency

Condition
New

Type
Continuous Mesh Belt Furnace

Usage
Sintering of metals and ceramics

Power
30 kW - 120 kW (Depending on Model)

Voltage
380V / 440V, 3 Phase

Size
Standard / Customizable

Dimensions
Varies by Model (e.g. 8m x 1.2m x 1.8m)

Weight
Approx. 3-10 Tons (according to model)

Application
Powder metallurgy, electronic components, hardwares, ferrite, magnetic materials

Fuel Type
Electric / Gas (Optional)

Capacity
100 kg/hour - 900 kg/hour (Model dependent)

Optional Accessories
Temperature recorder, atmosphere analyzer, data logger, feed loader

Control System
PLC with touch screen interface

Atmosphere
Nitrogen, Hydrogen, Ammonia Decomposition (as required)

Maintenance Access
Front and rear doors with safety interlocks

Loading Method
Manual or automatic hopper feeder

Belt Speed
Adjustable via variable frequency drive (VFD)

Maximum Working Temperature
Up to 1200C

Chamber Material
Double-layer high-grade insulation

Temperature Uniformity
5C

Heating Element
High quality alloy / silicon carbide rods

Exhaust System
Equipped with efficient gas extraction

Cooling Zone
Integrated air or water-cooled section

Belt Material
Heat-resistant stainless steel mesh

Mesh Belt Sintering Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
7 Days

About Mesh Belt Sintering Furnace

Mesh Belt Sintering Furnace manufactured by United Enterprises is a continuous sintering line specially designed for powder metallurgy components, where small parts are carried through controlled temperature zones on an Inconel mesh belt.

Brief Description:

Sintering compacts heated in this furnace see uniform temperature exposure across the belt a key requirement for consistent density, dimensional accuracy and mechanical strength. The furnace is supplied with appropriate gas generators (Ammonia Cracker, Endo Gas, Nitrogen Generator) to create the reducing or inert atmosphere needed for sintering.

Temperatures up to 1080C are achieved with multi-zone heating, while the belt and supporting hearth tiles are engineered for continuous service. The line is offered in both electric and gas-fired versions.

Applications include nickel catalyst, palladium catalyst, ceramic parts, diamond cutting/sintering clutches, copper and iron sintered parts and similar powder-metal products.

Characteristics:

Continuous sintering up to 1080C
Inconel-alloy mesh belt for long service
Supplied with Ammonia Cracker / Endo Gas Generator
Available in electric or gas-fired versions
Multi-zone PLC temperature control
Robust design for production-scale operation
Low-density high-quality insulation
Fully automated SCADA system with reporting

About United Enterprises:

United Enterprises is one of the established sintering furnace manufacturers in India with over 25+ years of expertise in continuous mesh belt sintering lines. We design, manufacture, supply, export and commission sintering furnaces across Asia and Europe. With our in-house gas generator manufacturing and CE/ISO compliant practices, we deliver dependable turnkey solutions for powder metallurgy, catalyst and ceramic industries.

FAQs:

Q: What temperature range is best for powder metallurgy?

A: Most ferrous and copper-based sintering happens between 1080C and 1180C. We tune the furnace temperature profile to your specific alloy and density target.

Q: Which atmosphere should I use?

A: Cracked ammonia for iron, copper and many sintered alloys; endothermic gas for carbon-controlled sintering. Our team will recommend the right setup.

Q: Can the furnace be expanded later?

A: Yes. Additional pre-heating and slow-cooling zones can be added as your production scales up.

Pick Yours from our range of classic Mesh Belt Sintering Furnaces, crafted for optimum performance and energy efficiency. Utilise the special offer to bring home this finest furnace, featuring a heat-resistant stainless steel mesh belt and maximum working temperature up to 1200C. With PLC touch screen control, precise 5C temperature uniformity, and adjustable VFD belt speed, this model stands out for uniform heating and continuous operation. Suitable for sintering metals and ceramics, our high-efficiency system boasts durable alloy/silicon carbide elements and advanced safety features. Chamber size, capacity, and power are customizable.

Industrial Excellence for Versatile Applications

Used by manufacturers and exporters, the Mesh Belt Sintering Furnace is ideal for the continuous production of metal and ceramic components. Its robust design fits perfectly in powder metallurgy, electronics, and ferrites processing sites. The heat-resistant stainless steel mesh ensures long-lasting performance, while the double-layer insulation delivers optimal safety and reliable operation-making it a top choice for high-demand industrial settings.

FOB Port, Packaging, and Offer Policies Explained

Avail our special offer with competitive list price structures at major FOB ports. We ensure secure packaging-export-standard and tailored to the size of each model-for safe freight delivery. Sample policy is available upon request to help you evaluate suitability. Trust our prompt logistics and responsive after-sales service for a seamless buying experience from inquiry to delivery.

FAQ's of Mesh Belt Sintering Furnace:

Q: How does the Mesh Belt Sintering Furnace ensure temperature uniformity during operation?

A: The furnace utilises high-quality heating elements and a double-layer insulated chamber, combined with PLC-controlled automatic temperature management, maintaining a uniform temperature within a 5C range across the belt.

Q: What is the process for adjusting the belt speed?

A: Belt speed is easily adjustable via the integrated variable frequency drive (VFD), allowing users to optimize production rates according to different material types and batch requirements.

Q: Where can this furnace be implemented effectively?

A: This furnace is suited for industrial sites such as powder metallurgy plants, electronics production, hardware manufacturing, and magnetic material processing facilities, offering flexibility in application.

Q: When is it beneficial to choose the automatic hopper feeder over manual loading?

A: The automatic hopper feeder is ideal for high-volume, continuous operations, reducing manual labor and ensuring consistent material feed, especially in large-scale production environments.

Q: What are the key advantages of the cooling zone options?

A: The integrated air or water-cooled section accelerates part stabilization post-sintering, preventing oxidation or warping and enhancing product quality while supporting efficient continuous output.

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