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Carbonization Furnace

Name: Carbonization Furnace
Brand: UNITED ENTERPRISES
Price: 5000000.0 INR
Availability: InStock

Price 5000000.0 INR/ Piece

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MOQ : 1 Piece

Carbonization Furnace Specification

Rating
Industrial Grade

Feature
High Carbonization Rate, Low Emissions, Durable Structure

Condition
New

Type
Batch Type Furnace

Usage
Charcoal Production, Carbonization of Biomass

Power
15-30 kW

Voltage
220-380 V

Size
Standard/Customizable

Dimensions
Varied (Standard: 1.8m x 2.2m x 2.5m)

Weight
2500-6000 Kg

Application
Wood, Coconut Shell, Bamboo, Sawdust Carbonization

Fuel Type
Wood/Coal/Electricity

Capacity
500-3000 Kg/Batch

Material
Stainless Steel/Carbon Steel

Cooling System
Water Cooling Jacket

Insulation
High Efficiency Thermal Insulation

Chamber Temperature Range
400-900C

Control Method
Electric/Manual

Suitable Raw Material
Wood Logs, Branches, Agricultural Waste

Automation
Semi-Automatic

Portability
Stationary

Surface Finish
Heat Resistant Paint

Exhaust System
Cyclone Dust Collector

Safety Feature
Overheat Protection, Pressure Relief Valve

Output Charcoal Quality
Fixed Carbon > 85%

Carbonization Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
7 Days

About Carbonization Furnace

Carbonization Furnace manufactured by United Enterprises is a controlled-atmosphere furnace built for carbonization of organic precursors such as polyacrylonitrile fibres, wood, coconut shell, pitch and resin into carbon-rich products.

Brief Description:

Carbonization is the thermal decomposition of organic precursors in an inert atmosphere driving off volatile components and leaving a carbon-rich solid. Applications include carbon fibre production, activated carbon manufacturing and specialty char production.

Our carbonization furnaces are offered in continuous (roller hearth, pusher, rotary) and batch configurations, with multi-zone temperature control, gas-tight construction and engineered exhaust systems for safe handling of volatile by-products.

Each furnace is engineered around the customers precursor, target carbon yield and throughput.

Characteristics:

Designed for carbonization of organic precursors
Maximum temperature up to 1100C
Inert (nitrogen / argon) atmosphere
Continuous or batch configurations
Available in electric and recuperative gas-fired versions
Engineered exhaust for volatile by-products
Multi-zone PLC and SCADA temperature control
Low-density high-quality insulation

About United Enterprises:

United Enterprises is a recognised Carbonization Furnace manufacturer in India with over 25+ years of experience in specialty thermal processing systems. We design, manufacture, supply, export and commission tailor-made carbonization furnaces across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing serve carbon fibre, activated carbon and specialty char industries.

FAQs:

Q: Which precursors can be carbonized?

A: Polyacrylonitrile (PAN) fibres, wood, coconut shell, pitch, resin and many other organic feedstocks design depends on volatile content.

Q: How are volatiles handled safely?

A: Through engineered exhaust systems with afterburners or scrubbers, sized for the volatile load.

Q: Do you support pilot-scale trials?

A: Yes. Pilot-scale carbonization furnaces for R&D and process development are part of our standard offering.

Superior Carbonization Efficiency

This batch-type furnace employs advanced thermal insulation and a precisely regulated electric/manual control method to achieve a high carbonization rate, consistently producing top-quality charcoal with fixed carbon content exceeding 85%. Its design optimizes heat retention, reduces production times, and elevates output standards for industrial applications.

Robust Safety and Environmental Features

Safety is prioritized with integrated overheat protection and a pressure relief valve, safeguarding both operators and equipment. The furnished cyclone dust collector ensures low emissions, contributing to a cleaner workplace and reduced environmental footprint. The system supports compliance with international environmental and safety standards.

Flexible Application with Customizable Design

Engineered for versatility, the furnace processes various raw materials-wood, coconut shells, bamboo, and more. Available in standard dimensions or tailored to your requirements, it accommodates diverse production capacities, making it suitable for different scales of charcoal and biomass carbonization operations.

FAQ's of Carbonization Furnace:

Q: How does the carbonization process work in this furnace?

A: The carbonization furnace operates in batch mode by heating raw biomass materials (such as wood logs, branches, or agricultural waste) in a controlled, oxygen-limited environment at temperatures ranging from 400C to 900C. This process removes volatile components, resulting in high-quality charcoal with a fixed carbon content greater than 85%.

Q: What materials can be used as feedstock for this furnace?

A: The furnace is compatible with a wide variety of raw materials, including wood logs, branches, sawdust, coconut shells, bamboo, and agricultural waste. This flexibility makes it ideal for diverse charcoal production and biomass carbonization applications.

Q: When is the optimal time to use the carbonization furnace?

A: The furnace is best used when you require consistent, large-scale charcoal production. Its industrial-grade design supports continuous operation during major production shifts, making it suitable for manufacturers, suppliers, and exporters of charcoal.

Q: Where is the carbonization furnace typically installed?

A: Due to its stationary and robust design, this furnace is commonly installed in industrial settings such as biomass processing facilities, charcoal production plants, or large agro-industrial sites. It is not intended for portable or residential use.

Q: What are the key benefits of using this carbonization furnace?

A: Key advantages include high carbonization efficiency, low emission output, durable structure, robust safety features, and the ability to process diverse biomass materials. These factors ensure high-yield, high-quality charcoal production with minimal environmental impact.

Q: How is safety managed during the carbonization process?

A: Safety is ensured through multiple features including integrated overheat protection, a pressure relief valve, and a water cooling jacket. An operator can control the process manually or electrically, ensuring flexible and safe management.

Q: What control methods and power options are available for this furnace?

A: The furnace can be operated both electrically and manually, accommodating different user preferences and site requirements. It supports a power range of 15-30 kW and operates on standard industrial voltage (220-380 V), compatible with either wood, coal, or electricity as fuel.

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