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Pyrolysis Furnace for Carbon

Name: Pyrolysis Furnace for Carbon
Brand: UNITED ENTERPRISES
Price: 5000000.0 INR
Availability: InStock

Price 5000000.0 INR/ Piece

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MOQ : 1 Piece

Pyrolysis Furnace for Carbon Specification

Rating
High efficiency

Feature
Automatic temperature control, Insulated chamber, Energy efficient, Programmable Logic Controller (PLC)

Condition
New

Type
Pyrolysis Furnace

Usage
Industrial Processing

Power
25-200 kW (customized)

Voltage
220/380/415 V, 3 Phase

Size
Customizable as per requirement

Dimensions
As per model specification

Weight
Varies based on design

Application
Activated Carbon manufacturing, Char production, Material recycling

Fuel Type
Electric / Gas / Oil

Capacity
200 kg/hr to 2,000 kg/hr (customized)

Door Type
Hydraulically operated / Manual

Heating Method
Direct / Indirect

Chamber Shape
Cylindrical / Rectangular

Color
Industrial gray / customized

Temperature Range
Up to 1200C

Material of Construction
Mild Steel / Stainless Steel refractory lined

Exhaust System
Fume extraction with environmental compliance

Safety Features
Over-temperature cut-off, Emergency stop button

Control System
PLC-based automation with digital display

Pyrolysis Furnace for Carbon Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
10-15 Days

About Pyrolysis Furnace for Carbon

Pyrolysis Furnace for Carbon manufactured by United Enterprises is a controlled-atmosphere thermal processing furnace built for pyrolysis of organic precursors to produce carbon-rich products in industrial volumes.

Brief Description:

Pyrolysis is the controlled thermal decomposition of organic feedstocks in an inert atmosphere yielding a carbon-rich solid along with gases and oils. Our pyrolysis furnaces handle waste plastics, biomass, used tyres, agricultural waste and specialty feedstocks for carbon recovery.

Designs include continuous rotary, screw and pusher pyrolysis furnaces, with multi-zone heating, gas-tight construction, engineered exhaust systems and condensers for capture of pyrolysis gases and oils.

Each unit is engineered around the customers feedstock, target product mix and throughput.

Characteristics:

Designed for pyrolysis of organic feedstocks
Maximum temperature up to 900C
Continuous rotary / screw / pusher configurations
Inert (nitrogen) atmosphere
Engineered condensers for oil/gas capture
Available in electric and gas-fired versions
Multi-zone PLC and SCADA temperature control
Robust gas-tight construction

About United Enterprises:

United Enterprises is a trusted Pyrolysis Furnace manufacturer in India with over 25+ years of experience in specialty thermal processing systems. We design, manufacture, supply, export and commission tailor-made pyrolysis furnaces across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support waste-to-energy, recycling and carbon recovery industries.

FAQs:

Q: Which feedstocks can be pyrolyzed?

A: Waste plastics, biomass, used tyres, agricultural waste design depends on feedstock and target product mix.

Q: How are pyrolysis gases handled?

A: Through engineered condensers, gas-handling systems and afterburners, sized for the feedstocks volatile content.

Q: Continuous or batch pyrolysis?

A: Continuous (rotary, screw, pusher) for industrial volumes; batch for pilot-scale R&D.

Advanced Control & Automation

The furnace incorporates a Programmable Logic Controller (PLC) with digital display, offering automatic temperature regulation and user-friendly operation. This advanced system ensures consistent processing, precise control, and integrates emergency safety measures including over-temperature protection and an emergency stop button.

Flexible Design & Construction

Built with mild or stainless steel and lined with refractory material, the furnace is available in both cylindrical and rectangular designs. Hydraulically operated or manual doors, along with customizable dimensions and color, allow adaptation for diverse industrial applications, ensuring optimal process performance and site compatibility.

Efficient & Eco-Friendly Processing

High efficiency ratings combine with an energy-saving insulated chamber to maximize throughput while reducing operational costs. An integrated fume extraction system ensures environmental compliance by capturing and filtering exhaust gases, supporting sustainable industrial operations.

FAQ's of Pyrolysis Furnace for Carbon:

Q: How does the pyrolysis furnace operate for carbon processing?

A: The furnace utilizes direct or indirect heating methods to thermally decompose organic materials at temperatures up to 1200C. Controlled by a PLC-based system, the process converts feedstock into activated carbon, char, or other valuable carbon forms, while fume extraction ensures environmental compliance.

Q: What materials can be processed using this furnace?

A: It is ideal for carbon-rich materials such as wood, coconut shells, biomass, and various recyclables. The furnace's robust design supports activated carbon manufacturing, char production, and recycling applications, accommodating a wide range of industrial feedstocks.

Q: When is maintenance required for optimal operation?

A: Routine maintenance should be scheduled according to operational hours and usage intensity. Regular inspection of the refractory lining, heating elements, control systems, and exhaust components is essential to ensure reliable performance and prolonged equipment lifespan.

Q: Where can this furnace be installed and used?

A: This pyrolysis furnace is suitable for installation in industrial processing facilities engaged in carbonization, recycling, or material recovery operations. Customizable dimensions and flexible chamber design allow deployment in new or existing plant layouts worldwide.

Q: What is the standard process flow inside the furnace?

A: Material is loaded into the refractory-lined chamber, where customized heating cycles are managed by the PLC. As temperatures rise, pyrolysis occurs, generating carbon-rich end products. The integrated exhaust captures emissions, and temperature is closely monitored for safety and quality control.

Q: How does the exhaust system ensure environmental compliance?

A: The furnace is equipped with a fume extraction system that removes and filters exhaust gases produced during pyrolysis. This system is designed to meet environmental regulations, minimizing atmospheric emissions and supporting sustainable industrial practices.

Q: What are the primary benefits of using this pyrolysis furnace?

A: Key benefits include high energy efficiency, automated temperature control, flexible design options, robust safety features, and environmentally compliant operation. The system's automation and customization capabilities result in improved product consistency, operator safety, and reduced operational costs.

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