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De-Hydrogenation Furnace

Name: De-Hydrogenation Furnace
Brand: UNITED ENTERPRISES
Price: 2000000.0 INR
Availability: InStock

Price 2000000.0 INR/ Piece

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MOQ : 1 Piece

De-Hydrogenation Furnace Specification

Rating
High Performance

Feature
Energy Efficient, Precise Temperature Control

Condition
New

Type
De-Hydrogenation Furnace

Usage
Industrial Heat Treatment

Power
Electric, up to 150 kW

Voltage
415 V

Size
Customized as per requirement

Dimensions
Variable, based on project

Weight
Varies as per size and design

Application
De-hydrogenation of metals and alloys

Fuel Type
Electric / Gas Fired (Optional)

Capacity
500 kg to 5000 kg per batch

Insulation Type
High Grade Ceramic Fiber

Cooling System
Air or Water Cooled Options

Atmosphere Control
Optional Inert or Reducing Gas

Compliance
Meets Industrial Safety Standards

Loading Type
Front/Top Loading

Door Type
Hydraulically Operated or Manual

Control System
PLC Based Automation

Safety Features
Over-temperature Protection, Emergency Cutoff

Service Support
24x7 After Sales Support

Installation
On-site Installation and Commissioning Available

Heat Source
Tubular Heating Elements / Burner

Chamber Material
Refractory Lined Mild Steel

Temperature Range
Up to 1100C

About De-Hydrogenation Furnace

De-Hydrogenation Furnace manufactured by United Enterprises is a specialty heat treatment furnace designed to remove diffusible hydrogen from steel components, particularly heavy steel plates and forgings.

Brief Description:

Hydrogen content above a critical level in steel can lead to hydrogen flakes and embrittlement at sub-zero temperatures particularly in heavy forgings and steel plates. De-hydrogenation heat treatment slowly removes this diffusible hydrogen and restores ductility.

Our de-hydrogenation furnaces are engineered for tight temperature uniformity, controlled atmosphere (often inert) and long, slow cycles. Bogie, pit and chamber configurations are supplied as per part size.

Each furnace is built around the customers component weight, dimensions and metallurgical needs.

Characteristics:

Designed for hydrogen removal from steel
Slow, controlled heat treatment cycles
Bogie / pit / chamber configurations
Available in electric and recuperative gas-fired versions
Inert / reducing atmosphere via in-house gas generators
Special air-recirculation fans for uniformity
Low-density high-quality insulation
Fully automated SCADA system

About United Enterprises:

United Enterprises is among the experienced De-Hydrogenation Furnace manufacturers in India with over 25+ years of experience in specialty heat treatment systems. We design, manufacture, supply, export and commission tailor-made de-hydrogenation furnaces across Asia and Europe. Our turnkey approach, in-house gas generator manufacturing and CE / ISO compliance serve defence, heavy forging and steel plate industries.

FAQs:

Q: Why is de-hydrogenation needed?

A: Diffusible hydrogen above a critical level can cause hydrogen flakes and embrittlement, particularly in heavy forgings. De-hydrogenation prevents this.

Q: How long does a typical cycle take?

A: Hours to days, depending on component cross-section, hydrogen level and target residual hydrogen.

Q: Do you support metallurgical validation?

A: Yes. Trial cycles and validation support are provided at commissioning, in coordination with the customers metallurgical team.

Advanced Automation for Reliable Operation

The furnace is equipped with a PLC-based control system, enabling precise temperature regulation and process management. This advanced automation reduces manual intervention, enhances repeatability, and improves safety, making the furnace ideal for continuous industrial operations.

Flexible Design and Customization Options

Our de-hydrogenation furnaces are designed to accommodate varying batch sizes, from 500 kg up to 5000 kg. The dimensions, loading type, and fuel source can be customized per project requirements, ensuring optimal integration into existing workflows and infrastructure.

Superior Construction and Insulation

The chamber features refractory lined mild steel construction, offering excellent mechanical and thermal resilience. High-grade ceramic fiber insulation minimizes heat loss and maximizes energy efficiency, contributing to reduced operating costs and environmental impact.

FAQ's of De-Hydrogenation Furnace:

Q: How is temperature controlled in the de-hydrogenation furnace?

A: The furnace employs a PLC-based automation system that provides precise control of the temperature, allowing set points up to 1100C. This ensures consistency and accuracy throughout the de-hydrogenation process and enables programming for complex thermal cycles.

Q: What types of applications is this furnace designed for?

A: This furnace is primarily used for the de-hydrogenation of metals and alloys in industrial heat treatment processes. It is suitable for a wide range of applications requiring hydrogen removal to enhance material properties and ensure end-product quality.

Q: When is atmosphere control necessary, and what options are available?

A: Atmosphere control is crucial when specific gas compositions are required to prevent oxidation or facilitate the de-hydrogenation process. Our furnace offers optional inert or reducing gas atmosphere control to meet these specialized process needs.

Q: Where can the furnace be installed, and what support is provided?

A: The furnace is designed for on-site installation at industrial facilities. We provide complete installation and commissioning services, with 24x7 after-sales support to ensure reliable operation and swift issue resolution.

Q: What are the available loading and door configurations?

A: You can choose between front or top loading models to suit your spatial and operational needs. Additionally, doors are available in both hydraulically operated and manual versions, offering operational flexibility.

Q: How does the cooling system work, and what options are there?

A: The furnace can be equipped with either air or water-cooled systems, selected based on process requirements and site utilities. This enables efficient cooling of the furnace chamber and faster cycle times.

Q: What benefits does this furnace offer for industrial users?

A: This de-hydrogenation furnace is energy efficient and provides precise temperature control, customizable capacity, and adherence to industrial safety standards. These features translate into improved process efficiency, product quality, and overall operational reliability.

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