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Ingot Soaking Furnace

Name: Ingot Soaking Furnace
Brand: UNITED ENTERPRISES
Price: 7000000.0 INR
Availability: InStock

Price 7000000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Ingot Soaking Furnace Specification

Feature
High Efficiency, Uniform Heating, Robust Construction, User Friendly Controls

Rating
Industrial Grade

Condition
New

Type
Soaking Furnace

Usage
Industrial Furnace for Ingot Heating

Power
Up to 250 kW

Voltage
415 V

Size
Customized as per requirements

Dimensions
Custom Built (Standard and Customized Dimensions Available)

Weight
Varies Based on Size and Capacity

Application
Heating & Soaking of Metal Ingots

Fuel Type
Oil/Gas Fired

Capacity
Up to 40 Tons per Batch

Temperature Range
Up to 1350C

Operating Mode
Manual/Automatic

Door Type
Hydraulically Operated or Manual Sliding Doors

Cooling System
Integrated Cooling System (Optional)

Safety Features
Overheat Protection, Emergency Shutoff Systems

Maintenance
Low Maintenance Design for Long Life

Heating Method
Burners (Oil/Gas) or Electrical (on request)

Installation
Onsite Installation and Commissioning Support Offered

Control System
Digital PLC or Thermocouple Based Automatic Controller

Material of Construction
Mild Steel/High Grade Steel

Chimney
Supplied with Standard Chimney for Exhaust

Insulation Type
Multi-layer Refractory Insulation

Refractory Lining
High Alumina/Ceramic Fiber Lining for Maximum Thermal Efficiency

Ingot Soaking Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
5-10 Days

About Ingot Soaking Furnace

Ingot Soaking Furnace manufactured by United Enterprises is a heavy-duty batch furnace built for uniform soaking of steel ingots before rolling or forging.

Brief Description:

Modern steel mills and heavy forging shops need consistent ingot temperatures to ensure good rolling quality and avoid internal defects. Our Ingot Soaking Furnaces are designed with heavy refractory, recuperative burners and tight combustion control for long campaign life and excellent thermal efficiency.

Single-cell and multi-cell layouts are supplied as per the customers production plan. Modern instrumentation, PLC-based combustion control and SCADA-based monitoring make the furnace dependable across shifts.

From small forging shops to large integrated steel plants, every furnace is tailored to the customers ingot dimensions, weight and downstream process.

Characteristics:

Heavy-duty batch ingot soaking
Maximum temperature up to 1200C
Recuperative burners with air pre-heating
Multi-zone combustion control
Heavy-duty refractory and top door arrangement
Suitable for large ingots and heavy forging stock
PLC and SCADA-based monitoring
Customizable for any capacity

About United Enterprises:

United Enterprises is a recognised Ingot Soaking Furnace manufacturer in India with over 25+ years of experience in heavy industrial furnaces. We design, manufacture, supply, export and commission tailor-made ingot soaking furnaces across Asia and Europe. With turnkey delivery, in-house design and fabrication and CE / ISO compliant manufacturing, we are a preferred partner for steel mills and heavy forging shops.

FAQs:

Q: How is uniform soaking ensured?

A: Through multi-zone burner / heater control with thermocouple feedback and proper hearth/refractory geometry.

Q: How long does an ingot soaking cycle take?

A: It depends on ingot weight, cross-section and target temperature. Cycle times are confirmed at the engineering stage.

Q: Can the same furnace handle multiple ingot sizes?

A: Yes. The hearth and burner layout can be designed for a range of ingot dimensions within the customers product mix.

Discover our featured Ingot Soaking Furnace, crafted with glorious precision using high-grade or mild steel for impeccable durability. This radiant, industrial-grade furnace delivers uniform heating up to 1350C with affordable efficiency. Choose oil/gas burners or optional electrical heating to match your process. Benefit from high alumina or ceramic fiber lining, ensuring maximum thermal efficiency and low maintenance. Enjoy advanced user-friendly controls with digital PLC or thermocouple options, robust safety features, and customizable size. Take advantage of our export discounts, and elevate your ingot heating operations effortlessly with low lifetime costs.

Competitive Advantages & Versatile Industrial Usage

Our Ingot Soaking Furnace stands out with its robust construction, high-efficiency heating, and adaptable control systems. Designed for the heating and soaking of metal ingots, it handles up to 40 tons per batch with uniform temperature distribution. Features like automatic/manual operation, advanced insulation, and rapid installation provide a technological edge. Ideal for steel mills, foundries, and industrial plants, it ensures consistent results while minimizing energy consumption and maintenance efforts.

Certifications, Samples, and Fast Delivery Support

Each furnace is supplied with necessary certifications and rigorous quality checks. As an experienced exporter, manufacturer, and supplier, we facilitate freight arrangements and offer quick dispatch for faster delivery times. Samples are available upon request, ensuring product satisfaction prior to purchase. Our engineers support on-site handover and installation, guaranteeing a seamless commissioning process. Trust our streamlined logistics and responsive service to meet demanding industrial timelines with efficiency and reliability.

FAQ's of Ingot Soaking Furnace:

Q: How does the ingot soaking furnace achieve uniform heating?

A: The furnace utilizes advanced high alumina or ceramic fiber refractory lining and multi-layer insulation, combined with precisely controlled burners or electrical elements, to ensure even heat distribution across all ingots for optimal soaking and quality.

Q: What are the primary safety features included in the soaking furnace?

A: Safety is paramount; the furnace includes overheat protection and emergency shutoff systems, safeguarding both operators and equipment during operation. These features minimize risks and meet stringent industrial safety standards.

Q: When is the best time to request customized dimensions or configurations?

A: It's advisable to specify your dimensional and operational requirements during the initial consultation or ordering stage. This allows us to engineer and deliver a soaking furnace tailored to your process and space constraints efficiently.

Q: Where can the ingot soaking furnace be installed?

A: Our furnaces are designed for industrial settings such as steel mills and foundries. We offer onsite installation and commissioning support to ensure seamless integration into your facility, regardless of your location.

Q: What is the process for installation and commissioning?

A: After production, our team coordinates shipping and oversees onsite installation. Once installed, we conduct commissioning, testing, and handover, ensuring your furnace is fully operational and staff are appropriately trained before leaving the site.

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