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Pot Furnace

Name: Pot Furnace
Brand: UNITED ENTERPRISES
Price: 800000.0 INR
Availability: InStock

Price 800000.0 INR/ Piece

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MOQ : 1 Piece

Pot Furnace Specification

Glass Size
Supports a range of melt sizes

Rating
High-temperature performance

Feature
Energy-efficient operation, high thermal stability, easy maintenance, rapid heating up

Condition
New

Type
Electric/Gas Fired Pot Furnace

Usage
Industrial glass melting, metal melting, laboratory

Power
15 kW - 60 kW (as per size)

Voltage
380-440 V / 3 Phase

Size
Customizable as per requirement

Dimensions
As per customer specification

Weight
Depends on model and capacity

Application
Melting and holding of glass, metals

Fuel Type
Gas/Electric

Capacity
50 kg - 500 kg

Maximum Temperature
Up to 1500C

Shell Material
Heavy-duty mild steel with refractory lining

Insulation Type
Ceramic fibre and high alumina refractory lining

Service Life
Designed for prolonged industrial use with minimal downtime

Chimney Type
Integrated flue gas outlet

Pot Material
High-grade cast iron or silicon carbide

Heating Element
Kanthal wire/MoSi2 rods (for electric models)

Portability
Fixed or mobile designs available

Furnace Opening
Top-loading with secure locking lid

Melting Rate
25 kg/h - 100 kg/h

Safety Features
Overheat protection, emergency shut-off switch

Control System
Digital temperature controller with automatic cut-off

About Pot Furnace

Pot Furnace manufactured by United Enterprises is a vertical, pot-type batch furnace with a removable or fixed alloy pot, used for heat treatment in controlled atmosphere or molten media.

Brief Description:

Pot furnaces are well suited to processes such as nitriding, carburizing, bright annealing, salt-bath heat treatment and stress relieving. The pot holds the workload, baffles and any required medium (gas, salt or oil) protecting the charge from direct radiation and allowing forced air or gas circulation.

We supply pot furnaces with electric or recuperative gas-fired heating, special air-recirculation fans and high-quality refractory insulation. Atmosphere control via cracked ammonia, endothermic gas or nitrogen is supported by our own gas generators.

Each pot furnace is engineered around the customers component size, batch weight, atmosphere/medium and process need.

Characteristics:

Vertical pot design with alloy retort
Maximum temperature up to 1200C
Available in electric and recuperative gas-fired versions
Air-recirculation fans for temperature uniformity
Cracked ammonia / endo / nitrogen atmosphere
Suitable for nitriding, carburizing, bright annealing, salt-bath
Low-density high-quality refractory insulation
PLC and SCADA-based control

About United Enterprises:

United Enterprises is a recognised Pot Furnace manufacturer in India with over 25+ years of experience in batch heat treatment equipment. We design, manufacture, supply, export and commission tailor-made pot furnaces across Asia and Europe. Our turnkey approach, in-house atmosphere generator manufacturing and CE / ISO compliant practices serve gear, shaft, automotive and tool-making industries.

FAQs:

Q: Pot furnace vs salt-bath furnace?

A: Pot furnaces are general-purpose; salt-bath furnaces are pot furnaces specifically used with molten salt as the heating/quenching medium.

Q: Which atmosphere is most common?

A: Cracked ammonia for nitriding and bright annealing; endothermic for carburizing; nitrogen for inert protection.

Q: Do you supply baskets and fixtures?

A: Yes. Charge baskets, holders, baffles and fixtures designed for the customers parts are supplied as part of the package.

Advanced Control and Safety

Equipped with a digital temperature controller, the pot furnace offers automatic cut-off and emergency shut-off switches, ensuring both operational precision and user safety. Overheat protection is integrated to prevent hazards and minimize downtime, making the furnace suitable for intensive industrial workloads over an extended lifespan.

Superior Build for Industrial Demand

Constructed with a heavy-duty mild steel shell and lined with high-quality refractory materials, the furnace is designed to withstand extreme temperatures and aggressive thermal cycles. The use of high-grade cast iron or silicon carbide pots guarantees durability and compatibility with a variety of melt materials, while the integrated chimney supports effective exhaust and air quality control.

Flexible and Customizable Solutions

Available as fixed installations or portable units, this pot furnace adapts to your facility's needs. With customizable dimensions, capacity, and power ratings, it allows for versatile use in melting glass, ferrous, and non-ferrous metals, from laboratory tasks to full-scale manufacturing production. Energy-efficient operation ensures cost-effective and eco-conscious melting processes.

FAQ's of Pot Furnace:

Q: How does the digital temperature controller improve furnace operation?

A: The advanced digital temperature controller maintains precise heat levels up to 1500C, ensuring accurate melting processes. Its automatic cut-off feature prevents overheating, while emergency shut-off switches enhance operational safety during use.

Q: What materials can be processed in this pot furnace?

A: Designed for versatility, this pot furnace efficiently melts glass, ferrous, and non-ferrous metals. The high-grade cast iron or silicon carbide pot guarantees compatibility with a range of industrial materials.

Q: When should I opt for a fixed versus a mobile furnace design?

A: Choose a fixed design for continuous, high-volume industrial operations or when space is dedicated. Opt for a mobile furnace if your process requires flexibility, multiple stations, or varying locations within your facility.

Q: Where is the pot furnace best utilized?

A: This furnace is ideal for industrial glass melting, metal melting, and laboratory environments requiring precise temperature control and efficient batch processing. Exporters, manufacturers, and suppliers benefit from its reliability and robust construction.

Q: What is the process for operating and maintaining the furnace?

A: Loading is done from the top with a secure locking lid. Set the target temperature using the digital controls, and let the furnace handle the rest. For maintenance, periodic cleaning and inspection of insulation and pot material ensure long-term, safe operation with minimal downtime.

Q: What are the safety benefits of this furnace?

A: Safety features include overheat protection, a digital temperature cut-off, an emergency shut-off switch, and a secure lid mechanism. These systems work together to provide maximum operator safety and prevent equipment damage.

Q: How does the energy-efficient operation benefit users?

A: The combination of refractory lining, ceramic fiber insulation, and advanced heating elements ensures rapid heat-up and reduces energy waste. This results in lower operational costs and increased throughput for glass and metal melting projects.

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