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Wire Annealing Furnace

Name: Wire Annealing Furnace
Brand: UNITED ENTERPRISES
Price: 3500000.0 INR
Availability: InStock

Price 3500000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Wire Annealing Furnace Specification

Rating
Industrial Grade

Feature
Temperature control, energy efficient, robust construction

Condition
New

Type
Continuous Annealing Furnace

Usage
Industrial Wire Annealing

Power
Electric/Optional Gas

Voltage
380-440 V

Size
Customized as per requirement

Dimensions
As per customer specification

Weight
Depends on model (Typically 2-10 Tons)

Application
Annealing of ferrous and non-ferrous wires

Fuel Type
Electricity/Natural Gas/Diesel/Other

Capacity
Varies with model (up to several tons per hour)

Cooling System
Integrated water or air cooling section

Safety Features
Overheat protection, emergency stop, interlocks

Control Panel
Digital PID/PLC based with safety interlocks

Material
Mild Steel/SS with refractory lining

Max Operating Temperature
Up to 1100C

Heating Element
High-quality Nichrome wire/Imported heating rods

Insulation
High-density ceramic fiber and bricks

Chamber Type
Horizontal or vertical, multiple chambers optional

Installation
Onsite assistance available

Colour
Standard Blue/Grey (customizable)

Surface Treatment
Powder coated, anti-corrosive finish

Working Environment
Indoor, ventilated area

Automation Level
Fully automatic/PLC controlled

Wire Diameter Range
0.1 mm to 8 mm

Wire Annealing Furnace Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-10 Days

About Wire Annealing Furnace

Wire Annealing Furnace manufactured by United Enterprises is a continuous bright annealing furnace used for stainless steel, copper, nickel and specialty alloy wires across drawing, spring and electrical industries.

Brief Description:

Bright annealing in a reducing atmosphere is the standard process to soften wire after cold drawing while preserving surface finish. Our wire annealing furnaces are built with high-quality alloy muffle tubes, in-house Ammonia Cracker and tight temperature control (1C).

We supply complete lines including pay-off, degreasing, furnace, quench, take-up and gas generator. Multi-strand configurations are available for higher productivity.

Both electric and recuperative gas-fired heating versions are offered, with PLC and SCADA-based recipe management.

Characteristics:

Continuous bright annealing of wire
Suitable for SS, copper, nickel and specialty alloy wires
Inconel / SS 310 muffle tubes
Cracked ammonia / hydrogen atmosphere
Temperature control within 1C
Available in electric and gas-fired versions
In-house Ammonia Cracker supplied
Fully automated SCADA system

About United Enterprises:

United Enterprises is among the top wire annealing furnace manufacturers in India with over 25+ years of experience in continuous strand and wire processing lines. We design, manufacture, supply, export and commission tailor-made Wire Annealing Furnaces across Asia and Europe. Our turnkey approach, in-house atmosphere generator manufacturing and CE / ISO compliance make us a trusted partner for the wire drawing and electrical wire industries.

FAQs:

Q: Can copper wires be annealed in the same furnace?

A: Yes. With appropriate temperature setting and atmosphere, copper, brass and nickel alloy wires can be processed.

Q: How is wire tension controlled?

A: Through pay-off and take-up units with motorized tension control, coordinated with line speed via PLC.

Q: Do you offer compact lines for small workshops?

A: Yes. Small-footprint wire annealing lines for jobbing units and specialty wire makers are routinely supplied.

Experience leading-edge technology with our Best-seller Wire Annealing Furnace, favored by eminent manufacturers for its illustrious performance and elite construction. Designed using robust Mild Steel or Stainless Steel with refractory lining, it achieves temperatures up to 1100C and caters to wire diameters from 0.1 mm to 8 mm. This fully automatic, PLC-controlled furnace offers integrated cooling options, customizable chambers, and advanced safety features-all at the lowest price. Personalise size, colour, and configuration for continuous annealing of ferrous and non-ferrous wires. Onsite installation and digital controls included.

Application Areas and Special Features of Wire Annealing Furnace

The Wire Annealing Furnace finds wide use in the processing of ferrous and non-ferrous wires across cable, automotive, electrical, and construction industries. Featuring energy-efficient heating elements, high-density insulation, and a customizable cooling system, this furnace excels in both specific and general wire annealing applications. Its robust construction, coupled with digital PID/PLC controls and multiple safety features, make it ideal for continuous, high-volume operations requiring precise temperature management and reliability.

Domestic Market, Port, and Certifications-Your Exchange & Transport Services Simplified

We cater predominantly to the Indian domestic market, ensuring efficient after-sales support and reliable transport services from our main FOB ports such as Mumbai and Chennai. Customers can charge contracts for single or bulk orders, and flexible exchange terms are available to facilitate smooth procurement. Our products are supplied with requisite international and national certifications, affirming safety, quality, and regulatory compliance for industrial-grade wire annealing needs.

FAQ's of Wire Annealing Furnace:

Q: How does the fully automatic/PLC control system benefit the annealing process?

A: The PLC control system ensures precise temperature regulation, consistent operational efficiency, and enhanced safety through integrated interlocks and automation, minimizing manual intervention.

Q: What range of wire sizes can be annealed with this furnace?

A: Our furnace accommodates wire diameters from 0.1 mm to 8 mm, making it suitable for a wide spectrum of industrial applications involving both ferrous and non-ferrous materials.

Q: Where can this Wire Annealing Furnace be installed safely?

A: It is designed specifically for indoor installation in ventilated areas, and onsite assistance is provided to ensure correct and secure setup with optimized working conditions.

Q: When should refractory lining and high-density insulation be considered valuable?

A: These features are crucial for maintaining high energy efficiency and prolonged operating life, especially important in continuous industrial wire annealing applications.

Q: What are the main applications for this Wire Annealing Furnace?

A: The furnace is ideally suited for industrial annealing of wires used in electrical, automotive, cable, and construction sectors, handling ferrous and non-ferrous metals efficiently.

Q: How does the integrated cooling system enhance operational safety?

A: The water or air cooling section rapidly reduces wire temperature post-annealing, preventing overheating and ensuring product quality, along with meeting safety requirements.

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