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Anti-Flaking Treatment Furnace

Name: Anti-Flaking Treatment Furnace
Brand: UNITED ENTERPRISES
Price: 1800000.0 INR
Availability: InStock

Price 1800000.0 INR/ Piece

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MOQ : 1 Piece

Anti-Flaking Treatment Furnace Specification

Rating
Industrial Grade

Feature
Uniform Heating, Durable Construction, Energy Efficient, Easy Maintenance

Condition
New

Type
Anti-Flaking Treatment Furnace

Usage
Heat Treatment of Metals

Power
Electric / Gas

Voltage
380-440V

Size
Customized

Dimensions
As per requirement

Weight
Variable, depends on model

Application
Metallurgical & Industrial Processing

Fuel Type
Electricity/Gas/Oil

Capacity
Up to 10 Tons per batch

Compliance
Meets Industry Safety Standards (ISO/CE)

Heating Element
Nickel-Chromium Alloy or Silicon Carbide

Automation Grade
Semi-Automatic/Automatic

Temperature Range
Up to 1200C

Insulation
Multi-Layer Ceramic Fiber

Chamber Material
High-Grade Refractory Lining

Cooling Method
Air/Water Cooled

Installation
On-Site Support Available

Door Type
Hydraulic/Manual

Heat Distribution
Uniform, Forced Air Circulation

Safety Features
Overheat Protection, Emergency Shutoff

Control System
PID Temperature Controller with PLC

About Anti-Flaking Treatment Furnace

Anti-Flaking Treatment Furnace manufactured by United Enterprises is a specialty dehydrogenation furnace designed to remove diffusible hydrogen from heavy steel plates, preventing hydrogen flakes and sub-zero embrittlement.

Brief Description:

Hydrogen flakes detected in ultrasonic testing of heavy steel plates can cause sudden brittle failure, particularly at low temperatures. Anti-flaking treatment slowly drives out the diffusible hydrogen during a long, controlled heat treatment cycle.

Our anti-flaking treatment furnaces are built with heavy-duty refractory, special air-recirculation fans and tight PLC / SCADA-based temperature control. United Enterprises is the only firm in India to have successfully manufactured and commissioned an Anti-Flaking Furnace, built in a record time of just 2 months.

Each unit is engineered around the customers plate dimensions, weight and hydrogen-level targets.

Characteristics:

Designed for hydrogen removal from heavy steel plates
Long, slow controlled cycles
Special air-recirculation fans for temperature uniformity
Low-density high-quality insulation
Available in electric and recuperative gas-fired versions
PLC and SCADA-based control with full data logging
In-house refractory and mechanical design
Commissioned for Indias first such furnace

About United Enterprises:

United Enterprises is a recognised Anti-Flaking Treatment Furnace manufacturer in India with over 25+ years of experience in specialty heat treatment systems. We design, manufacture, supply, export and commission tailor-made anti-flaking treatment furnaces across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support defence, shipbuilding and heavy steel plate industries.

FAQs:

Q: Why anti-flaking treatment for heavy plates?

A: To remove diffusible hydrogen and avoid hydrogen flakes, ensuring freedom from sub-zero brittle failure.

Q: Anti-flaking, dehydrogenation, H degassing same thing?

A: All refer to closely related processes of hydrogen removal in steel; anti-flaking specifically targets prevention of hydrogen flakes.

Q: Do you support NDT validation?

A: Yes. We coordinate UT verification before and after treatment with the customers NDT team.

Exceptional Metal Treatment Performance

Engineered for precise heat treatment, our Anti-Flaking Treatment Furnace offers temperatures up to 1200C and uniform heat distribution, ideal for complex metallurgical processes. The use of premium refractory linings and ceramic fiber insulation ensures reliability, longevity, and energy savings during extended operations.

Advanced Automation and Control

With a state-of-the-art PID temperature controller integrated with PLC, operators benefit from sophisticated process management. The furnace is available in semi-automatic or fully automatic versions for enhanced convenience, consistency, and process repeatability regardless of batch size or material type.

Comprehensive Safety & Compliance

Safety features such as overheat protection, emergency shutoff, and robust door designs (hydraulic/manual) safeguard both equipment and personnel. The furnace meets world-class industry standards (ISO/CE), guaranteeing safe and reliable operation for critical industrial environments.

FAQ's of Anti-Flaking Treatment Furnace:

Q: How is uniform heating achieved within the Anti-Flaking Treatment Furnace?

A: Uniform heating is provided by the furnace's advanced heat distribution system, which uses forced air circulation to ensure consistent temperature throughout the chamber. This prevents hot or cold spots, making it ideal for precise, even heat treatment of metal components.

Q: What types of materials can be processed using this furnace?

A: This furnace is specifically designed for the heat treatment of metals, including steel and alloy components. It is suitable for various metallurgical and industrial processing applications where anti-flaking treatment or stress relief is required.

Q: When should I consider using the anti-flaking treatment process?

A: The anti-flaking treatment is critical during the manufacturing or processing of metal parts that will be subjected to high mechanical or thermal stress, as it helps prevent flaking or scaling and prolongs the lifespan of components.

Q: Where can the furnace be installed and what support is offered?

A: The furnace is suitable for installation in a wide range of industrial settings, including metallurgical plants and manufacturing facilities. On-site installation support is available to ensure seamless setup and operation.

Q: What control and automation options are available with this furnace?

A: Operators can choose between semi-automatic and fully automatic versions, both featuring a PID temperature controller integrated with a PLC. This setup enhances precision, allows programmable cycles, and facilitates process monitoring.

Q: How does the cooling process work in this furnace system?

A: The system offers flexible cooling methods, including air and water cooling, which allows for efficient reduction of chamber temperature post-process, depending on the material and application requirements.

Q: What are the key benefits of using this anti-flaking treatment furnace in industrial operations?

A: Key benefits include uniform and controlled heating, high energy efficiency, durable construction, easy maintenance, and robust safety systems. It's customizable to your specific capacity and size requirements, adhering to international safety and quality standards.

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