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High Speed Quench Furnace

Name: High Speed Quench Furnace
Brand: UNITED ENTERPRISES
Price: 2500000.0 INR
Availability: InStock

Price 2500000.0 INR/ Unit

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MOQ : 1 Unit

High Speed Quench Furnace Specification

Rating
High Performance

Feature
High Speed Heating & Cooling, Automated Control, Energy Efficient

Glass Size
2 mm to 19 mm thickness

Condition
New

Type
High Speed Quench Furnace

Usage
Industrial

Power
150 kW

Voltage
380-415 V AC

Size
Customizable as per requirement

Dimensions
Customized

Weight
Variable (as per model)

Application
Glass Toughening / Heat Treatment

Fuel Type
Electric

Capacity
300-800 kg/batch

Control System
PLC Based Automatic Control

Installation Type
Floor Mounted

Quenching Method
Air Blast / Oil Quench (customizable)

Safety Features
Overtemperature Protection, Emergency Stop

Chamber Material
High Grade Insulated Refractory

Temperature Uniformity
5C

Heating Element Material
High Quality Kanthal or Ni-Cr

Insulation
High Density Ceramic Fiber

Structure
Heavy Duty Steel Construction

Heating Rate
Up to 25C/min

Ambient Temperature Range
5C to 50C

Door Mechanism
Automatic / Manual

Cooling Rate
High Speed Forced Cooling

Maximum Operating Temperature
800C - 900C

About High Speed Quench Furnace

High Speed Quench Furnace manufactured by United Enterprises is a precision-engineered heat treatment furnace with ultra-fast charge transfer and quench, ideal for solution heat treatment of aluminium, stainless steel and specialty alloys.

Brief Description:

In solution heat treatment, the time between furnace and quench tank (the quench delay) directly affects the final mechanical and corrosion properties of the part. Our High Speed Quench Furnaces are designed to keep this delay within tight limits 1545 seconds through automated charge manipulators and engineered transfer mechanisms.

The line supports loads up to 25 MT (and beyond on request), with electric or recuperative gas-fired heating, multi-zone temperature control and SCADA-based recipe management. Each unit is custom-built for the customers part and metallurgy.

This system is particularly valued in aerospace, defence and high-end automotive industries.

Characteristics:

Quench delay within 1545 seconds
Suitable for aluminium and stainless steel solution heat treatment
Maximum temperature up to 1200C
XY / XYZ charging manipulators (up to 25 MT)
Available in electric and recuperative gas-fired versions
Multi-zone PLC temperature control
Optimized for huge components in bulk quantities
Fully automated SCADA system

About United Enterprises:

United Enterprises is a recognised High Speed Quench Furnace manufacturer in India with over 25+ years of experience in solution heat treatment lines. We design, manufacture, supply, export and commission tailor-made high-speed quench furnaces across Asia and Europe. Our turnkey approach, in-house design and CE / ISO compliant manufacturing support aerospace, defence, automotive and aluminium industries.

FAQs:

Q: Which alloys benefit most from rapid quench?

A: Aluminium 2xxx, 6xxx and 7xxx series, certain stainless grades and specialty alloys benefit significantly from rapid quench.

Q: How is quench delay measured and verified?

A: Through automated charge transfer timing and SCADA logs; performance trials are conducted at commissioning.

Q: Can you supply the manipulator only?

A: Yes. Charge manipulators can be supplied as standalone units to upgrade existing solution heat treatment furnaces.

Precision and Efficiency for Industrial Applications

This high-speed quench furnace is tailored for various industrial needs, from heat treatment to glass toughening. Its automated PLC-based control system ensures process consistency, while the robust steel construction guarantees longevity under rigorous usage. The customizable options for size and quenching methods allow seamless integration into diverse production lines.

Advanced Safety and User-Friendly Features

Operator safety is paramount, thanks to integrated overtemperature protection, automatic or manual door mechanisms, and an emergency stop system. With a user-friendly design and comprehensive control, monitoring, and protection infrastructure, the furnace delivers worry-free and streamlined operation.

FAQ's of High Speed Quench Furnace:

Q: How does the PLC-based automatic control system benefit furnace operation?

A: The PLC-based automatic control enables precise regulation of temperature, timing, and process variables, resulting in consistent product quality and efficient operation. It simplifies the management of cycles and enhances reliability during industrial heat treatment or glass toughening processes.

Q: What materials are used for the heating elements and chamber construction?

A: This furnace utilizes high-quality Kanthal or Ni-Cr heating elements, known for their durability and efficient heat transfer. The chamber is constructed from high-grade insulated refractory materials with high density ceramic fiber insulation, ensuring superior temperature uniformity and minimal heat loss.

Q: When should I choose air blast versus oil quench methods?

A: Air blast quenching is ideal for processes requiring rapid cooling with minimal contamination risk, often used in glass toughening. Oil quenching is preferred when more controlled cooling rates are necessary to achieve specific material properties. Both methods are customizable depending on your application requirements.

Q: Where is this quench furnace suitable for installation?

A: Designed as a floor-mounted unit, the furnace is suitable for industrial settings such as manufacturing plants, glass processing facilities, and specialized heat treatment workshops, functioning optimally within an ambient temperature range of 5C to 50C.

Q: What is the typical process flow for using the high-speed quench furnace?

A: The process involves loading the material into the refractory chamber, selecting the desired heating and quenching programs via the PLC interface, heating up to 800C-900C, and then initiating rapid forced cooling or the chosen quench method, resulting in the required material properties.

Q: How is temperature uniformity achieved and maintained during operation?

A: Temperature uniformity within 5C is achieved through advanced PLC control, precise arrangement of heating elements, and the use of high-quality insulation, ensuring even heat distribution and consistent results across the entire load.

Q: What are the main operational and safety features of this furnace?

A: Key features include overtemperature protection, emergency stop, automatic or manual door options, robust steel construction, and an efficient cooling system. These provide safe, reliable, and energy-efficient operation, catering to demanding industrial environments.

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