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Mesh Belt Furnace

Name: Mesh Belt Furnace
Brand: UNITED ENTERPRISES
Price: 2500000.0 INR
Availability: InStock

Price 2500000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Mesh Belt Furnace Specification

Feature
Uniform heating, PLC automation, Adjustable speed

Rating
High performance

Condition
New

Type
Continuous Mesh Belt Furnace

Usage
Industrial, Metallurgical operations

Power
7.5 kW to 100 kW (based on model)

Voltage
220V/380V/415V

Size
Customizable (as per requirement)

Dimensions
Varies by model (Standard: 4.0 m - 12.0 m length)

Weight
2500 kg to 12000 kg (depending on configuration)

Application
Annealing, Sintering, Brazing, Hardening, Tempering

Fuel Type
Electric/Gas/Hybrid

Capacity
100 kg/hr to 2000 kg/hr

Chamber Insulation
Ceramic fiber board/brick

Temperature Range
Up to 1150C

Control System
PID temperature controller / SCADA compatible

Atmosphere Type
Air, Nitrogen, Ammonia, or Endogas

Automation Grade
Semi-Automatic / Fully Automatic

Belt Speed Adjustment
Variable frequency drive

Cooling Zone
Integrated forced cooling section

Furnace Door
Manual/automatic sliding doors

Heating Zone
Multiple, independently controlled

Conveyor Belt Material
Heat-resistant alloy steel mesh

Max Loading Width
300 mm - 1500 mm (customizable)

Exhaust System
Inbuilt fume extraction

Material of Construction
High-grade stainless steel and refractory lining

About Mesh Belt Furnace

Mesh Belt Furnaces manufactured by United Enterprises are continuous heat treatment furnaces used for processing small components in large volumes with a steady, controlled cycle.

Brief Description:

Mesh Belt Furnaces are suited for a wide range of heat treatment processes including hardening, carburizing, annealing, tempering, austempering and stress relieving and are also used for sintering applications. The furnace can be designed to operate in a reducing or inert gas atmosphere, supported by our own range of gas generators.

Our mesh belts are fabricated from special Inconel-grade alloy steel for long service life under thermal cycling. Standard production capacity ranges from 80 kg/hr up to 3000 kg/hr depending on the application.

We offer both electrically heated and high-efficiency recuperative gas-fired versions, with water quench, cracked ammonia manifold and belt tension mechanism as standard.

Characteristics:

Continuous production furnace for consistent quality
Standard capacity range from 80 to 3000 kg/hr
Mesh belt made of special Inconel alloy
Automatic temperature regulation 1C
Available in electric or recuperative gas-fired versions
Cracked ammonia manifold for reducing atmosphere
Belt tension mechanism and water quench tank
Fully automated SCADA system with data logging

About United Enterprises:

United Enterprises is over 25+ years experienced Mesh Belt Furnace manufacturer in India. We design, manufacture, supply, export and commission tailor-made Mesh Belt Furnaces all over Asia and Europe. Established in 1998, we have built a strong reputation as a top furnace supplier and manufacturer in India. All products are built in compliance with CE and ISO standards.

FAQs:

Q: Which industries use mesh belt furnaces most?

A: Automotive fastener industries, bearing manufacturers, sintered components, hardware, and small forging shops are the most common users.

Q: Can the same furnace be used for hardening and sintering?

A: Yes, provided the temperature range and atmosphere requirements match. The furnace can be set up with appropriate quench and atmosphere systems for both applications.

Q: How long does a mesh belt last in service?

A: Belt life depends on temperature, load and atmosphere. With proper operating practices, Inconel mesh belts typically deliver several thousand hours of trouble-free service.

Jump on the trending innovation in industrial thermal processing with our Featured Mesh Belt Furnace. Designed for superlative performance, this noble engineering marvel boasts optimum build quality using high-grade stainless steel and refractory lining. Its heat-resistant alloy steel mesh conveyor ensures durability, while advanced PID or SCADA-compatible control systems provide precise temperature management up to 1150C. Experience uniform heating, adjustable speed, and seamless atmosphere control for a variety of applications. Available in both semi-automatic and fully automatic options, it's the optimal solution for industrial and metallurgical operations worldwide.

Mesh Belt Furnace: Application Areas & Competitive Advantages

The Mesh Belt Furnace is extensively used in diverse application areas such as annealing, sintering, brazing, hardening, and tempering operations. Its primary advantage lies in uniform heating, customizable loading widths, and advanced automation, making it fitting for both specific and general industrial use. The robust design and state-of-the-art control systems optimize productivity, ensuring consistent results. Its versatility positions this furnace as a favored asset for metallurgical, automotive, and manufacturing sectors.

Mesh Belt Furnace: Payment Terms, Samples & Certifications

Secure your purchase with flexible payment terms on sale price and reliable delivery options tailored to your requirements. We provide secure shipping to ensure the furnace reaches you safely. Samples are available upon request for thorough evaluation. Our Mesh Belt Furnace comes with recognized certifications, verifying optimum quality and compliance with international industrial standards, delivering assurance and peace of mind during your procurement process.

FAQ's of Mesh Belt Furnace:

Q: How does the Mesh Belt Furnace ensure uniform heating during industrial processes?

A: The Mesh Belt Furnace features multiple, independently controlled heating zones and a heat-resistant alloy steel mesh belt, delivering uniform heating across the entire load. The PID or SCADA-based control system maintains precise temperature, ensuring consistent results every cycle.

Q: What applications can the Mesh Belt Furnace be used for?

A: The furnace is suitable for broad industrial operations like annealing, sintering, brazing, hardening, and tempering. Its flexibility and customizable design make it ideal for metallurgical, automotive, and heavy manufacturing sectors.

Q: Where can the Mesh Belt Furnace be installed?

A: This furnace is tailored for installation in industrial manufacturing plants and metallurgical facilities. Its customizable dimensions and loading widths allow seamless integration into new or existing production lines.

Q: What are the key advantages of using this furnace over traditional models?

A: Optimum build quality, advanced automation, uniform heating, adjustable speed, integrated cooling and fume extraction, and compatibility with various atmospheres and control systems set it apart from traditional furnaces.

Q: How can I order a sample or request a quote?

A: Samples are available upon request. To get a sale price or quote, contact our team directly via our website or sales email with your specific requirements, and we will guide you through the secure purchasing and delivery process.

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