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Shaker Hearth Furnace

Name: Shaker Hearth Furnace
Brand: UNITED ENTERPRISES
Price: 5000000.0 INR
Availability: InStock

Price 5000000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Shaker Hearth Furnace Specification

Feature
Uniform heating, energy efficient, robust construction, automatic temperature control

Rating
Industrial Grade

Condition
New

Type
Shaker Hearth Furnace

Usage
Heat Treatment

Power
Electric/Optional Oil or Gas

Voltage
380-480 V

Size
Customizable as per requirements

Dimensions
As per client specification

Weight
Varies as per model

Application
Hardening, Tempering, Annealing of Metals

Fuel Type
Electricity, Oil or Gas

Capacity
500 kg to 5,000 kg per batch

Control Panel
PLC based with digital temperature indicator

Insulation Material
High-grade ceramic fiber and refractory bricks

Surface Finish
Powder coated, corrosion resistant

Standards Compliance
Meets IS and international industrial furnace standards

Heating Element Material
Kanthal or NiCr high-temperature alloy

Atmosphere Capability
Air or inert gas processing

Temperature Uniformity
+/- 5C through working zone

Door Type
Motorized or manual vertical/horizontal opening

Service Support
On-site installation and commissioning

Loading Type
Horizontal shaking hearth

Automation
Optional full automation

Chamber Temperature Range
Up to 1200C

Heating Time
Rapid heating, adjustable as per cycle

Safety Features
Over-temperature protection, emergency shut-off

Shaker Hearth Furnace Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-10 Days

About Shaker Hearth Furnace

Shaker Hearth Furnace manufactured by United Enterprises is a continuous heat treatment furnace where the hearth oscillates rhythmically, gently conveying small components through preheating, heating and cooling zones.

Brief Description:

Shaker hearth furnaces are ideal for hardening, brazing and annealing of small components such as bearing balls, rollers, fasteners, springs and precision parts. The gentle oscillation tumbles the load without surface damage, ensuring uniform exposure to heat and atmosphere.

We supply shaker hearth furnaces with our in-house Ammonia Cracker, Endo Gas Generator or Nitrogen Generator for atmosphere control. Both electric and gas-fired heating versions are available, with multi-zone PLC temperature control.

Each unit is engineered around the customers component size, throughput and atmosphere requirement.

Characteristics:

Continuous shaker hearth conveyance
Maximum temperature up to 1100C
Suitable for bearing balls, rollers, small components
Cracked ammonia / endo / nitrogen atmosphere
Available in electric or gas-fired heating
Multi-zone PLC temperature control
Optional oil / water quench tank
Fully automated SCADA system

About United Enterprises:

United Enterprises is an experienced Shaker Hearth Furnace manufacturer in India with over 25+ years of expertise in continuous heat treatment systems. We design, manufacture, supply, export and commission tailor-made shaker hearth furnaces across Asia and Europe. Our turnkey delivery, in-house atmosphere generator manufacturing and CE / ISO compliant practices serve bearing, fastener and precision component industries.

FAQs:

Q: Shaker hearth or rotary retort which is better?

A: Shaker hearth is preferred where surface damage must be minimised; rotary retort is better for thorough atmosphere exposure on fasteners and chain links.

Q: What atmosphere is most common?

A: Cracked ammonia is most common; endothermic gas is used for carbonitriding and similar carbon-controlled processes.

Q: Can the furnace integrate with a quench tank?

A: Yes. Oil or water quench tanks are routinely integrated at the discharge end.

Experience the ineffable performance of our Shaker Hearth Furnace, combining immense power with immaculate engineering. Crafted by a popular manufacturer, this furnace boasts an unbeatable price for industrial-grade use. Its chamber reaches up to 1200C with temperature uniformity of +/-5C, thanks to high-grade ceramic fiber and refractory brick insulation. Instant checkout ensures a seamless buying process. Loaded horizontally with a robust shaking hearth, it features a PLC-controlled panel, energy-efficient Kanthal or NiCr elements, and motorized or manual doors for ultimate safety and convenience. Customizable and compliant with international standards-simply the best choice.

Versatile Application and Usage Options

Designed for the hardening, tempering, and annealing of metals, the Shaker Hearth Furnace ensures pristine surface treatment. Suitable for both batch and continuous operations, this immaculate furnace is ideal for industrial applications demanding uniform heating. It can be used across diverse processes thanks to its robust construction and customizable loading modes. Its efficient use type makes it suitable for manufacturers interested in impeccable heat treatment for steel, alloys, and numerous metallic components.

Reliable Payment, Supply, and Delivery Terms

Flexible payment terms are available to facilitate instant checkout and rapid order processing. With high supply ability, these furnaces are shipped securely to both international and domestic markets, ensuring safe and prompt delivery. Each unit is expertly packaged to maintain its immaculate condition during transit. Orders are processed swiftly, and furnaces are delivered on-site, with installation and commissioning support provided. Enjoy confidence in every shipment, knowing your product will meet exacting standards upon arrival.

FAQ's of Shaker Hearth Furnace:

Q: How does the Shaker Hearth Furnace maintain uniform temperature throughout the working zone?

A: The furnace uses high-grade ceramic fiber insulation and refractory bricks, allowing it to maintain a temperature uniformity of +/-5C across the entire working zone for consistent heat treatment results.

Q: What is the benefit of a horizontal shaking hearth loading type?

A: The horizontal shaking hearth ensures even heat distribution, optimizes material handling, and facilitates efficient loading and unloading of metal components, making the heating process both reliable and convenient.

Q: When can I expect shipment and delivery after placing an order?

A: Shipment timelines depend on customization and order volume, but products are generally delivered promptly to both domestic and international clients with full support for installation and commissioning on-site.

Q: Where can this Shaker Hearth Furnace be effectively used?

A: It is ideal for industries involved in hardening, tempering, and annealing metals, such as automotive, aerospace, and tool manufacturing, thanks to its adjustable settings and robust construction.

Q: What safety features are included in the furnace design?

A: The furnace is equipped with over-temperature protection, emergency shut-off mechanisms, and can be fully automated-ensuring safe operation for all industrial heat treatment applications.

Q: How does the control panel enhance the furnace's process control?

A: A PLC-based control panel with a digital temperature indicator allows precise monitoring and automated adjustment of heating cycles, resulting in immaculate process efficiency and product quality.

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